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外文资料翻译Metal heat treatment金属热处理Metal heat treatment is a kind of craft to heat pieces of metals at the suitable temperature in some medium and to cool them at different speed after some time. 金属热处理是将金属工件放在一定的介质中加热到适宜的温度,并在此温度中保持一定时间后,又以不同速度冷却的一种工艺。The metal heat treatment is one of the important crafts in the machine-building, comparing with other technologies, the heat treatment seldom changes the form of the work pieces and chemical composition of the whole .it improve the serviceability of the work piece through changing their micro- work pieces, chemical composition, or surface. Its characteristic is improving inherent quality of work pieces which can not be watched by our eyes.金属热处理是机械制造中的重要工艺之一,与其他加工工艺相比,热处理一般不改变工件的形状和整体的化学成分,而是通过改变工件内部的显微组织,或改变工件表面的化学成分,赋予或改善工件的使用性能。其特点是改善工件的内在质量,而这一般不是肉眼所能看到的。In order to make the metal work piece have mechanics , physics and chemical property which are needed, besides the use of many materials and various kinds of crafts which are shaped , the heat treatment craft is essential. Steel is a wide-used material in the mechanical industry, its complicated micro-composition can be controlled through the heat treatment , so the heat treatment of the steel is a main content of the metal heat treatment . In addition aluminium, copper, magnesium, titanium and their alloys also can change their mechanics , physics and chemical property through the heat treatment to make different serviceability. 为使金属工件具有所需要的力学性能、物理性能和化学性能,除合理选用材料和各种成形工艺外,热处理工艺往往是必不可少的。钢铁是机械工业中应用最广的材料,钢铁显微组织复杂,可以通过热处理予以控制,所以钢铁的热处理是金属热处理的主要内容。另外,铝、铜、镁、钛等及其合金也都可以通过热处理改变其力学、物理和化学性能,以获得不同的使用性能。During the process of development from the Stone Age to the Bronze Age and to the Iron Age, the function of the heat treatment is gradually known by people. As early as 770 B.C.222 B.C., the Chinese in production practices had already found the performance of the copper and iron changed by press and temperature . White mouthfuls of casting irons gentle-treatment is a important craft to make farm implements. 在从石器时代进展到铜器时代和铁器时代的过程中,热处理的作用逐渐为人们所认识。早在公元前770前222年,中国人在生产实践中就已发现,铜铁的性能会因温度和加压变形的影响而 变化。白口铸铁的柔化处理就是制造农具的重要工艺。In the sixth century B.C., the steel weapon was gradually adopted. In order to improve the hardness of the steel, quench craft was then developed rapidly. Two sword and one halberd found in YANXIA, Hebei of China , had “MA structure” in its micro-composition which was quenched. 公元前六世纪,钢铁兵器逐渐被采用,为了提高钢的硬度,淬火工艺遂得到迅速发展。中国河北省易县燕下都出土的两把剑和一把戟,其显微组织中都有马氏体存在,说明是经过淬火的。With the development of quenching technology, people gradually found the influence of cold pharmaceutical on quality of quenching. Pu yuan a people of the Three Kingdoms(now, Shanxi province Xiegu town)made3000 knives for Zhu Ge-liang.the knives were quenched in Chengdu according to legend. This proved that the chinese had noticed the cooling ability of waters with different quality in ancient times, and the cooling ability of the oil and urine at the same time were found. People found a sword in Zhongshan tomb which were up to the Western Han Dynasty (B.C. 206 -A.D. 24 ),in whose heart department carbon was about 0.15-0.4%, but on whose surface carbon was about more than 0.6%.this has shown the use of the carburization craft. But as the secret of individuals craftsmanship at that time, the development was very slow. 随着淬火技术的发展,人们逐渐发现淬冷剂对淬火质量的影响。三国蜀人蒲元曾在今陕西斜谷为诸葛亮打制3000把刀,相传是派人到成都取水淬火的。这说明中国在古代就注意到不同水质的冷却能力了,同时也注意了油和尿的冷却能力。中国出土的西汉(公元前206公元24)中山靖王墓中的宝剑,心部含碳量为0.150.4%,而表面含碳量却达0.6%以上,说明已应用了渗碳工艺。但当时作为个人“手艺”的秘密,不肯外传,因而发展很慢。In 1863, Britain metallo graphy expert and geologists discoverity that six kinds of different metallography organizations existed in the steel under the microscope, proved that the inside of steel would change while heating and cooling. the looks of steel at the high temperature would change into a harder looks when urgently colded. Frenchmen Osmon established Allotropic theory , and Englishmen Austin first made the iron- carbon looks picture .these tow theories set the theoretical foundation for the modern heat treatment craft . Meanwhile, people also studied the metal protection in the heating to avoid the metals oxidizing and out of carbon in the course. 1863年,英国金相学家和地质学家展示了钢铁在显微镜下的六种不同的金相组织,证明了钢在加热和冷却时,内部会发生组织改变,钢中高温时的相在急冷时转变为一种较硬的相。法国人奥斯蒙德确立的铁的同素异构理论,以及英国人奥斯汀最早制定的铁碳相图,为现代热处理工艺初步奠定了理论基础。与此同时,人们还研究了在金属热处理的加热过程中对金属的保护方法,以避免加热过程中金属的氧化和脱碳等。18501880s, there were a series of patent to use kinds of gases to heat (such as hydrogen , coal gas , carbon monoxide etc. ). Englishmans Rec obtained the patent of bright heat treatment of many kinds of metal in 1889-1890. 18501880年,对于应用各种气体(诸如氢气、煤气、一氧化碳等)进行保护加热曾有一系列专利。18891890年英国人莱克获得多种金属光亮热处理的专利。Since the 20th century, the development of metal physics and transplantation application of other new technologies,make the metal heat treatment craft develop on a large scale even more. A remarkable progress was carburizition of gas in a tube of stoves in industrial production during 19011925; 1930s the appeariance of the electric potential different count and then the use of carbon dioxide and oxygen made stove carbon of atmosphere under control . In 1960s, hot treatment technology used the function of the plasma field, developed the nitrogen, carburization craft.The application of laser , electron beam technology, made the metal obtain new method about surface heat treatment and chemical heat treatment. 二十世纪以来,金属物理的发展和其他新技术的移植应用,使金属热处理工艺得到更大发展。一个显著的进展是19011925年,在工业生产中应用转筒炉进行气体渗碳 ;30年代出现露点电位差计,使炉内气氛的碳势达到可控,以后又研究出用二氧化碳红外仪、氧探头等进一步控制炉内气氛碳势的方法;60年代,热处理技术运用了等离子场的作用,发展了离子渗氮、渗碳工艺 ;激光、电子束技术的应用,又使金属获得了新的表面热处理和化学热处理方法。The metal heat treatment craft金属热处理的工艺:The heat treatment craft generally includes heating, keeping and cooling and sometimes only heating and cooling two progresses . The course links up each other. 热处理工艺一般包括加热、保温、冷却三个过程,有时只有加热和冷却两个过程。这些过程互相衔接,不可间断。Heating is one of the important processes of the heat treatment . There are a lot of heating methods of the metal heat treatment . the first heat source were the charcoal and coal , then liquid and gaseous fuel. The application of the electricity is easy to control the heating, and no environmental pollution. the heat source could be heated directly or indirectly by the use of salt or metal of melting or the floating particle. 加热是热处理的重要工序之一。金属热处理的加热方法很多,最早是采用木炭和煤作为热源,进而应用液体和气体燃料。电的应用使加热易于控制,且无环境污染。利用这些热源可以直接加热,也可以通过熔融的盐或金属,以至浮动粒子进行间接加热。While metal heated, the work piece in air , is often oxidized or take off carbon ( steels surface carbon content reduces).this does harm to the metals surface performanc which is heated. Therefore metal should heat in the the vacuum or the melted salt, in controlled atmosphere or protected atmosphere . Sometimes it is heated in the protect means of coating or pack . 金属加热时,工件暴露在空气中,常常发生氧化、脱碳(即钢铁零件表面碳含量降低),这对于热处理后零件的表面性能有很不利的影响。因而金属通常应在可控气氛或保护气氛中、熔融盐中和真空中加热,也可用涂料或包装方法进行保护加热。Heating temperature is one of the important craft parameters of the heat treatment craft , choosing and controling heating temperature is a main matter of guaranting heat treatment quality. Heating temperature may change according to the different purposes of the heat treatment and different metal materials , but usually it is up to the temperature at which high temperature frame could be abtained.it must keep some time at the high temperature to make the inside and outside of the metal reach the some heating level,so that its micro-frame would turn out wholely.we call this period of time keep-heattime. There is no keep-heattime when adopting density heating and surface heat treatment of high energy because of the rapidity. But the chemical heat treatment often need much more time to sustain the heat . 加热温度是热处理工艺的重要工艺参数之一,选择和控制加热温度 ,是保证热处理质量的主要问题。加热温度随被处理的金属材料和热处理的目的不同而异,但一般都是加热到相变温度以上,以获得高温组织。另外转变需要一定的时间,因此当金属工件表面达到要求的加热温度时,还须在此温度保持一定时间,使内外温度一致, 使显微组织转变完全,这段时间称为保温时间。采用高能密度加热和表面热处理时,加热速度极快,一般就没有保温时间,而化学热处理的保温时间往往较长。Cooling is an indispensable step in the craft course of heat treatment too . cooling methods are different because of crafts , mainly at controling the speed of cooling. generally anneals is slowest in speed, the cooling normalizing is a little fast in speed, the quenched cooling is much faster in speed. But there are different demands according to the kindof steel, for example empty hard steel can be cooled with normalize as quick as the speed by hard quench . 冷却也是热处理工艺过程中不可缺少的步骤,冷却方法因工艺不同而不同,主要是控制冷却速度。一般退火的冷却速度最慢,正火的冷却速度较快,淬火的冷却速度更快。但还因钢种不同而有不同的要求,例如空硬钢就可以用正火一样的冷却速度进行淬硬。The metal heat treatment craft can be divided into whole heat treatment , surface heat treatment and chemical heat treatment.Every kind could be divided into different crafts according to heating medium , heating temperature and cooling method. The same kind of metal adopting different heat treatment crafts can get different organizations which have different performance . The steel is the widest-used metal on the industry, and its micro- organization is the most complicated, so the steel heat treatment craft is various in style. 金属热处理工艺大体可分为整体热处理、表面热处理和化学热处理三大类。根据加热介质、加热温度和冷却方法的不同,每一大类又可区分为若干不同的热处理工艺。同一种金属采用不同的热处理工艺,可获得不同的组织,从而具有不同的性能。钢铁是工业上应用最广的金属,而且钢铁显微组织也最为复杂,因此钢铁热处理工艺种类繁多。The whole heat treatment is to change the whole mechanics performance of work piece through heating the work piece wholely and then cooling at the proper speed. The whole heat treatment of steel roughly has four basic crafts of annealing , normalizing , quenching and flashing back . 整体热处理是对工件整体加热,然后以适当的速度冷却,以改变其整体力学性能的金属热处理工艺。钢铁整体热处理大致有退火、正火、淬火和回火四种基本工艺。Annealing means heating the work piece to the proper temperature ,then adopting different temperature retention time according to the material and size of work piece and then cooling slowly, whose purpose is to make the metal organization to achieve or close to the balance state, obtain good craft performance and serviceability, or prepare for quench further. normalizing is to cool in the air after heating the work piece at suitable temperature , its result is similar to annealing except that the organization out of normalizing are more refined which is often used to inhance the cutting performance of the material and is occationally used for the final heat treatment of material which are not high-requested. . 退火是将工件加热到适当温度,根据材料和工件尺寸采用不同的保温时间,然后进行缓慢冷却,目的是使金属内部组织达到或接近平衡状态,获得良好的工艺性能和使用性能,或者为进一步淬火作组织准备。正火是将工件加热到适宜的温度后在空气中冷却,正火的效果同退火相似,只是得到的组织更细,常用于改善材料的切削性能,也有时用于对一些要求不高的零件作为最终热处理。Quenching is to cool work piece which has been heated and kept in warm fast in the cold medium as water , oil , other inorganic salts ,or organic aqueous solution and so on . The steel quenched becomes hard and fragile too. To reduce its fragility , we must first keep the quenched piece of steel in a certain temperature which is higher than room temperature but lower than 650for a long time,and then cool it again. this progress is called the flashing back . Annealing , normalizing, quenching , flashing back is four fires in the whole heat treatment . the quenching contact close to flashing back ,and they are often used together.淬火是将工件加热保温后,在水、油或其他无机盐、有机水溶液等淬冷介质中快速冷却。淬火后钢件变硬,但同时变脆。为了降低钢件的脆性,将淬火后的钢件在高于室温而低于650的某一适当温度进行长时间的保温,再进行冷却,这种工艺称为回火。退火、正火、淬火、回火是整体热处理中的“四把火”,其中的淬火与回火关系密切,常常配合使用,缺一不可。 Four fire is divided into kinds of heat treatment crafts by different heating temperatures and diferent ways of cooling. What is quality adjust is a kind of craft combining quench with high-temper a ture flash back to make the work piece obtain certain intensity and toughness. Some alloy saturation out of quench can improve its hardness, intensity, electricity and magnetism after it is kept in the high proper temperature for a little long time . Such heat treatment craft is called “effective dealing”. “四把火”随着加热温度和冷却方式的不同,又演变出不同的热处理工艺 。为了获得一定的强度和韧性,把淬火和高温回火结合起来的工艺,称为调质。某些合金淬火形成过饱和固溶体后,将其置于室温或稍高的适当温度下保持较长时间,以提高合金的硬度、强度或电性磁性等。这样的热处理工艺称为时效处理。Deformation-heat-treatment is the combination of pressure-deformation and heat treatment on work piece ,this mothod could enhance its intensity; and vacuum-heat-treatment is that work piece is heated in atmosphere or vacuum.It can make the work piece not oxidize or take off carbons , keep its surface bright and neat and improve its performance. At the same time ,it can carry on the chemical heat treatment by the pharmaceutics. 把压力加工形变与热处理有效而紧密地结合起来进行,使工件获得很好的强度、韧性配合的方法称为形变热处理;在负压气氛或真空中进行的热处理称为真空热处理,它不仅能使工件不氧化,不脱碳,保持处理后工件表面光洁,提高工件的性能,还可以通入渗剂进行化学热处理。Surface heat treatment on work piece is only to heat its cover to change the metal-layers mechanics performance. In order to only heat the layer of work piece without making too much heat spreading into the inside, the heat source used must be of high density of energy , namely it can offer greater heat energy on the units area of the work piece and make its layer or parts reach high temperature in short-term or instantaneously. The main method of the surface heat treatment is flame quenching and reaction heat treatment and the heat source used commonly are flame as oxygen acetylene or propane, reaction electric current, laser and electron beam,ect. 表面热处理是只加热工件表层,以改变其表层力学性能的金属热处理工艺。为了只加热工件表层而不使过多的热量传入工件内部,使用的热源须具有高的能量密度,即在单位面积的工件上给予较大的热能,使工件表层或局部能短时或瞬时达到高温。表面热处理的主要方法有火焰淬火和感应加热热处理,常用的热源有氧乙炔或氧丙烷等火焰、感应电流、激光和电子束等。The chemical heat treatment is to alter the chemical composition, organization and performance of the top layer of work piece.The difference between Chemical and surface heat treatment is that the latter just change the chemical composition of the top layer of work piece . The former is to set the work piece heating in the medium (the gas , liquid , solid ) including carbon , nitrogen or other alloying elements,and then to keep it warm for longer time, thus to make elements as the carbon,nitrogen,boron and chromium,etc permeate through the top layer of work piece.Sometimes after permeation, there is other heat treatment craft to carry on such as quenching and flashing back . The main method of the chemical heat treatment include carbon,nitrogen, and metal permeation. 化学热处理是通过改变工件表层化学成分、组织和性能的金属热处理工艺。化学热处理与表面热处理不同之处是后者改变了工件表层的化学成分。化学热处理是将工件放在含碳、氮或其他合金元素的介质(气体、液体、固体)中加热,保温较长时间,从而使工件表层渗入碳、氮、硼和铬等元素。渗入元素后,有时还要进行其他热处理工艺如淬火及回火。化学热处理的主要方法有渗碳、渗氮、渗金属。The heat treatment is one of the important processes in machine components and tool and mould manufacture. Generally speaking, it guarantees and improves various kinds of performance of the work piece , for instance wear proof and anti-corrosion. It also improve the organization and state of the tough work piece to ensure various kinds of cooling and heating work. 热处理是机械零件和工模具制造过程中的重要工序之一。大体来说,它可以保证和提高工件的各种性能 ,如耐磨、耐腐蚀等。还可以改善毛坯的组织和应力状态,以利于进行各种冷、热加工。For example tin are annealed for a long time to turn into malleable cast iron which is of plasticity. proper heat treatment craft can prolong the gear wheels service life at double or dozens of times than these without heat treatment ; In addition, the cheap carbon steel with some alloying elements permeated will own the alloy steel performance whose prices hold high so that it can replace some heat-resisting steel , stainless steel ; all tool and mould need to be through the heat treatment before in use. 例如白口铸铁经过长时间退火处理可以获得可锻铸铁,提高塑性 ;齿轮采用正确的热处理工艺,使用寿命可以比不经热处理的齿轮成倍或几十倍地提高;另外,价廉的碳钢通过渗入某些合金元素就具有某些价昂的合金钢性能,可以代替某些耐热钢、不锈钢 ;工模具则几乎全部需要经过热处理方可使用。9
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