柴油机气缸体三面粗镗组合机床总体及镗模设计
柴油机气缸体三面粗镗组合机床总体及镗模设计,柴油机,缸体,三面粗镗,组合,机床,总体,设计
英语翻译Electromechanical Technology and Applied Research Mechatronics Technology Development Electromechanical integration of machinery is microelectronics, control, computer, information processing and other cross-disciplinary integration. Its development and progress depend on the progress and development of relevant technologies. The main development direction is digital, intelligent, modular network, humanized, miniaturization, integration, Sources and green belt Digital Microcontroller and its development laid the basis for a number of mechanical and electrical products , such as the continued development of CNC machine tools and robots ; And the rapid growth of computer networks, paving the way for digital design and manufacturing, such as virtual design, computer integrated manufacturing, etc. Digital asking integration software products with high reliability, easy operation and maintainability. Self-diagnostic capabilities, and friendly man-machine interface. Digital will facilitate the realization of long-distance operation, diagnosis and repair. Intelligent Mechanical and electronic products that require a certain degree of wisdom, it is similar to the logic and reasoning judgment, decision-making ability. For example, an increase in human-function CNC machine tool, and installed the smart / intelligent interface technology database will give use, operation and maintenance of great convenience. With fuzzy control, neural network, gray theory, wavelet theory, chaos and artificial intelligence technology, such as the progress and development of bifurcation, Electrical integration technology has opened up a vast world. Modular Because of the mechanical and electrical products and the integration of many manufacturers, research and develope the standard mechanical interface, dynamic interface, environment interface modules integrated product is a complex and promising work. For example research with the slowdown, and Frequency Control of the power motor drive unit;wiht vision, image processing, identification of the function and location of the integrated motor control modules and so on. Thus, in product development, design, modular units can use these standards to develop new products quickly. Network Due to the popularity of the network, the network-based remote control and monitoring technology is ascendant. And the remote control terminal equipment itself is the integration of mechanical and electrical products. Fieldbus network appliances and LAN technology as possible, use of the family into a computer network linking all kinds of household electrical appliances, computer integrated appliances for the system, so that people at home can fully enjoy all the benefits of high technology, it mechatronics products undoubtedly should develop in the direction of the network. Humanity Electromechanical integration of the end-use product is people, how to give people the wisdom to the Electrical and Mechanical Products. emotion and humanity are more important, in addition to improving the performance of mechanical and electrical integration products, but also in color requirements, Modeling should mark with the environment, the use of these products in order to give people pleasure. If the ultimate goal of the domestic robot is the integration of the crew. Miniature Precise micro-processing technology is a natural development, but also the need to improve efficiency. MEMS (Micro Electronic Mechanical Systems. MEMS) refers to mass production, including micro, micro sensors, micro actuators and signal processing and control circuit until the interface, communication and power equivalent to the micro devices or systems integration.Since 1986 the United States has developed a Stanford University Medical microprobe. University of California, Berkeley, who in 1988 developed a micro-motor, at home and abroad in MEMS technology, materials and microscopic mechanism has made significant progress. developed a variety of MEMS devices and systems, including a variety of micro-sensors (pressure sensors, micro-accelerometer. Micro tactile sensor), micro components (micro-film, micro-beams microprobes, Micro-link, micro-gear, micro-bearing, micro-pump microcoil and micro-robots). Integrated Integration includes the mutual penetration of various technical, integration and optimization of various products with different structural composites. Also included in the production process also handle processing, assembly, inspection, management and other processes. To achieve more variety in the production of automation and high efficiency, the system has a more extensive flexible. First, the system can be divided into several levels, system functions, which enable the safe operation of the parts. then through the soft, organic link between the hardware at all levels, so that optimal performance, the strongest. With the source of Mechatronics refers to products with their own energy, such as solar cells, fuel cells and large-capacity battery. As on many occasions not to use electricity, thus the integration of mechanical and electrical products for the campaign. bring their own power sources with unique benefits. Electromechanical integration with source is the product development directions. Green The development of science and technology brought great changes to peoples life, rich in material resources but also caused reduced consequences of the deterioration of the ecological environment. Thus, we call for the protection of the environment, return to nature, so as to achieve sustainable development, the concept of green products such voices emerged. Green products are low energy consumption, lower consumption of materials, clean, comfortable, coordination and utilization of renewable products. In its design, manufacture, use and destruction of human health and environmental protection should be consistent with the requirements Green mechatronics products in its main use is not pollute the ecological environment, the end-of-life products, use biodegradable and renewable products. 2 electromechanical integration, the application of technology in the iron and steel enterprises In steel, electrical machinery at the core microprocessor based systems integration, computer, industrial computer, data communications, display devices. Instruments combine organic techniques used assembled the merger, for the realization of comprehensive systems integration projects to create favorable conditions to enhance the control precision, quality and reliability. Electromechanical Technology in the following areas are mainly used in steel enterprises Intelligent Control (IC) As the iron and steel industry with large, high-speed and continuous feature traditional control technologies have encountered insurmountable difficulties, it is essential to adopt intelligent control technology. Intelligent control technologies, including expert system, neural network and fuzzy control. intelligent control technology is widely used in steel product design, production, control, diagnostic equipment and product quality and other aspects. If BF control system, furnace and continuous casting shop, rolling system, rolling steel - - Casting integrated scheduling system. Cold Rolling other. Distributed Control System (DCS) Distributed control system uses a central computer command and control of a number of Taiwan-oriented site monitoring and intelligent computer control unit. Distributed control systems can be two, three or more levels. Using computers to concentrate on monitoring of the production process, operation, management and decentralized control. Along with monitoring technology, more and more functions of the distributed control system. Not only can control the production process, but also to achieve optimal online, real-time scheduling process. Statistics production planning management functions, as a test, control, integrated systems management integration. DCS control function has diversified characteristics, easy to operate, the system can be expanded, easy maintenance and high reliability characteristics. DCS is scattered centralized control and monitoring, fault affecting small and the system has a chain of protective functions, Failure to adopt the system operated by manual control measures, the system has high reliability. Distributed control system and centralized control system, enhanced functionality and higher safety. Electrical systems integration is a major trend. Open Control System (OCS) Open Control System (Open Control System) is the development of computer technology raises new The structure concept. . Open means a standard for the exchange of information in order consensus and support, according to the standard design system products of different manufacturers can achieve compatibility and exchange, and sharing of resources. Open communications network control system through various industrial control equipment, computer Internet management to achieve control and management, management, decision-making integration, through fieldbus instrumentation and control room control equipment to enable Internet site. measuring and control. Computer Integrated Manufacturing System (CIMS)CIMS is to the people of steel production, process control and production management integration. from raw materials to factories, production, processing and delivering products to the entire production process and the overall integration process control. At present, the iron and steel enterprises have basically achieved the process automation However, such isolated islands of automation lack of computer automation of the production process and the sharing of information resources management. difficult to adapt to the demands of modern steel production. Steel is the focus of competition in the future for many types of enterprises, small batch production of high-quality, low-cost, timely delivery of goods. To improve productivity, saving energy, and reduce existing stocks, accelerated cash flow, production, operations, Optimizing the overall management, the key is to strengthen the management of the economic benefits to be obtained to enhance the competitiveness of enterprises. The United States, Japan and some other major iron and steel enterprises in the 1980s of the 20th century, has been widely CIMS technology. Fieldbus Technology (FBT) Fieldbus Technology (Fied Bus Technology) was set up in connection with the meters installed in the scene between the control room control equipment, digital, two-way, multi-point communications links. Fieldbus technology to replace the existing signal transmission technologies (such as 4-20 mA. DC DC transmission), will enable more information and a higher level of intelligent field instruments and control systems installed in common two-way transmission of the communication media. Fieldbus connection can be avoided by 66% or more of the signal and connecting wire. Fieldbus DCS lead changes and the introduction of a new generation of open around the fieldbus instrumentation and automation systems. If intelligent transmitter, intelligent actuator, fieldbus detection instruments, Fieldbus technology PLC (Programmable Logic Controller) and the scene the development of local control stations. AC drive technology Transmission technology in the steel industry played a crucial role. With the development of power electronics and microelectronics technologies, AC variable speed are developing very rapidly. Due to the superiority of AC, electric drive technology in the near future replaced by AC DC drive. Digital technology development, complex vector control technologies to achieve practical, Speed AC Drive System DC converter performance level has been reached or exceeded. Now, both large or small electrical motor capacity can be used to achieve reversible synchronous motors or induction motors smooth speed. AC Drives production appeared in Rolling welcomed by the users, applications continues to grow. 机电一体化技术及其应用研究1 机电一体化技术发展机电一体化是机械、微电子、控制、计算机、信息处理等多学科的交叉融合,其发展和进步有赖于相关技术的进步与发展,其主要发展方向有数字化、智能化、模块化、网络化、人性化、微型化、集成化、带源化和绿色化。1.1 数字化微控制器及其发展奠定了机电产品数字化的基础,如不断发展的数控机床和机器人;而计算机网络的迅速崛起,为数字化设计与制造铺平了道路,如虚拟设计、计算机集成制造等。数字化要求机电一体化产品的软件具有高可靠性、易操作性、可维护性、自诊断能力以及友好人机界面。数字化的实现将便于远程操作、诊断和修复。1.2 智能化即要求机电产品有一定的智能,使它具有类似人的逻辑思考、判断推理、自主决策等能力。例如在CNC数控机床上增加人机对话功能,设置智能I/O接口和智能工艺数据库,会给使用、操作和维护带来极大的方便。随着模糊控制、神经网络、灰色理论、小波理论、混沌与分岔等人工智能技术的进步与发展,为机电一体化技术发展开辟了广阔天地。1.3 模块化由于机电一体化产品种类和生产厂家繁多,研制和开发具有标准机械接口、动力接口、环境接口的机电一体化产品单元模块是一项复杂而有前途的工作。如研制具有集减速、变频调速电机一体的动力驱动单元;具有视觉、图像处理、识别和测距等功能的电机一体控制单元等。这样,在产品开发设计时,可以利用这些标准模块化单元迅速开发出新的产品。1.4 网络化由于网络的普及,基于网络的各种远程控制和监视技术方兴未艾。而远程控制的终端设备本身就是机电一体化产品,现场总线和局域网技术使家用电器网络化成为可能,利用家庭网络把各种家用电器连接成以计算机为中心的计算机集成家用电器系统,使人们在家里可充分享受各种高技术带来的好处,因此,机电一体化产品无疑应朝网络化方向发展。1.5 人性化机电一体化产品的最终使用对象是人,如何给机电一体化产品赋予人的智能、情感和人性显得愈来愈重要,机电一体化产品除了完善的性能外,还要求在色彩、造型等方面与环境相协调,使用这些产品,对人来说还是一种艺术享受,如家用机器人的最高境界就是人机一体化。1.6 微型化微型化是精细加工技术发展的必然,也是提高效率的需要。微机电系统(Micro Electronic Mechanical Systems,简称MEMS)是指可批量制作的,集微型机构、微型传感器、微型执行器以及信号处理和控制电路,直至接口、通信和电源等于一体的微型器件或系统。自1986年美国斯坦福大学研制出第一个医用微探针,1988年美国加州大学Berkeley分校研制出第一个微电机以来,国内外在MEMS工艺、材料以及微观机理研究方面取得了很大进展,开发出各种MEMS器件和系统,如各种微型传感器(压力传感器、微加速度计、微触觉传感器),各种微构件(微膜、微粱、微探针、微连杆、微齿轮、微轴承、微泵、微弹簧以及微机器人等)。1.7 集成化集成化既包含各种技术的相互渗透、相互融合和各种产品不同结构的优化与复合,又包含在生产过程中同时处理加工、装配、检测、管理等多种工序。为了实现多品种、小批量生产的自动化与高效率,应使系统具有更广泛的柔性。首先可将系统分解为若干层次,使系统功能分散,并使各部分协调而又安全地运转,然后再通过软、硬件将各个层次有机地联系起来,使其性能最优、功能最强。1.8 带源化是指机电一体化产品自身带有能源,如太阳能电池、燃料电池和大容量电池。由于在许多场合无法使用电能,因而对于运动的机电一体化产品,自带动力源具有独特的好处。带源化是机电一体化产品的发展方向之一。1.9 绿色化科学技术的发展给人们的生活带来巨大变化,在物质丰富的同时也带来资源减少、生态环境恶化的后果。所以,人们呼唤保护环境,回归自然,实现可持续发展,绿色产品概念在这种呼声中应运而生。绿色产品是指低能耗、低材耗、低污染、舒适、协调而可再生利用的产品。在其设计、制造、使用和销毁时应符合环保和人类健康的要求,机电一体化产品的绿色化主要是指在其使用时不污染生态环境,产品寿命结束时,产品可分解和再生利用。2 机电一体化技术在钢铁企业中应用在钢铁企业中,机电一体化系统是以微处理机为核心,把微机、工控机、数据通讯、显示装置、仪表等技术有机的结合起来,采用组装合并方式,为实现工程大系统的综合一体化创造有力条件,增强系统控制精度、质量和可靠性。机电一体化技术在钢铁企业中主要应用于以下几个方面:2.1 智能化控制技术(IC)由于钢铁工业具有大型化、高速化和连续化的特点,传统的控制技术遇到了难以克服的困难,因此非常有必要采用智能控制技术。智能控制技术主要包括专家系统、模糊控制和神经网络等,智能控制技术广泛应用于钢铁企业的产品设计、生产、控制、设备与产品质量诊断等各个方面,如高炉控制系统、电炉和连铸车间、轧钢系统、炼钢连铸轧钢综合调度系统、冷连轧等。2.2 分布式控制系统(CS)分布式控制系统采用一台中央计算机指挥若干台面向控制的现场测控计算机和智能控制单元。分布式控制系统可以是两级的、三级的或更多级的。利用计算机对生产过程进行集中监视、操作、管理和分散控制。随着测控技术的发展,分布式控制系统的功能越来越多。不仅可以实现生产过程控制,而且还可以实现在线最优化、生产过程实时调度、生产计划统计管理功能,成为一种测、控、管一体化的综合系统。CS具有特点控制功能多样化、操作简便、系统可以扩展、维护方便、可靠性高等特点。CS是监视集中控制分散,故障影响面小,而且系统具有连锁保护功能,采用了系统故障人工手动控制操作措施,使系统可靠性高。分布式控制系统与集中型控制系统相比,其功能更强,具有更高的安全性。是当前大型机电一体化系统的主要潮流。2.3 开放式控制系统(OCS)开放控制系统(Open Control System)是目前计算机技术发展所引出的新的结构体系概念。“开放”意味着对一种标准的信息交换规程的共识和支持,按此标准设计的系统,可以实现不同厂家产品的兼容和互换,且资源共享。开放控制系统通过工业通信网络使各种控制设备、管理计算机互联,实现控制与经营、管理、决策的集成,通过现场总线使现场仪表与控制室的控制设备互联,实现测量与控制一体化。2.4 计算机集成制造系统(CIMS)钢铁企业的CIMS是将人与生产经营、生产管理以及过程控制连成一体,用以实现从原料进厂,生产加工到产品发货的整个生产过程全局和过程一体化控制。目前钢铁企业已基本实现了过程自动化,但这种“自动化孤岛”式的单机自动化缺乏信息资源的共享和生产过程的统一管理,难以适应现代钢铁生产的要求。未来钢铁企业竞争的焦点是多品种、小批量生产,质优价廉,及时交货。为了提高生产率、节能降耗、减少人员及现有库存,加速资金周转,实现生产、经营、管理整体优化,关键就是加强管理,获取必须的经济效益,提高了企业的竞争力。美国、日本等一些大型钢铁企业在20世纪80年代已广泛实现CIMS化。2.5 现场总线技术(BT)现场总线技术(ie Bus Technology)是连接设置在现场的仪表与设置在控制室内的控制设备之间的数字式、双向、多站通信链路。采用现场总线技术取代现行的信号传输技术(如420mA,C直流传输)就能使更多的信息在智能化现场仪表装置与更高一级的控制系统之间在共同的通信媒体上进行双向传送。通过现场总线连接可省去66%或更多的现场信号连接导线。现场总线的引入导致CS的变革和新一代围绕开放自动化系统的现场总线化仪表,如智能变送器、智能执行器、现场总线化检测仪表、现场总线化PLC(Programmable Logic Controller)和现场就地控制站等的发展。2.6 交流传动技术传动技术在钢铁工业中起作至关重要的作用。随着电力电子技术和微电子技术的发展,交流调速技术的发展非常迅速。由于交流传动的优越性,电气传动技术在不久的将来由交流传动全面取代直流传动,数字技术的发展,使复杂的矢量控制技术实用化得以实现,交流调速系统的调速性能已达到和超过直流调速水平。现在无论大容量电机或中小容量电机都可以使用同步电机或异步电机实现可逆平滑调速。交流传动系统在轧钢生产中一出现就受到用户的欢迎,应用不断扩大。Electromechanical Technology and Applied Research Mechatronics Technology Development Electromechanical integration of machinery is microelectronics, control, computer, information processing and other cross-disciplinary integration. Its development and progress depend on the progress and development of relevant technologies. The main development direction is digital, intelligent, modular network, humanized, miniaturization, integration, Sources and green belt Digital Microcontroller and its development laid the basis for a number of mechanical and electrical products , such as the continued development of CNC machine tools and robots ; And the rapid growth of computer networks, paving the way for digital design and manufacturing, such as virtual design, computer integrated manufacturing, etc. Digital asking integration software products with high reliability, easy operation and maintainability. Self-diagnostic capabilities, and friendly man-machine interface. Digital will facilitate the realization of long-distance operation, diagnosis and repair. Intelligent Mechanical and electronic products that require a certain degree of wisdom, it is similar to the logic and reasoning judgment, decision-making ability. For example, an increase in human-function CNC machine tool, and installed the smart / intelligent interface technology database will give use, operation and maintenance of great convenience. With fuzzy control, neural network, gray theory, wavelet theory, chaos and artificial intelligence technology, such as the progress and development of bifurcation, Electrical integration technology has opened up a vast world. Modular Because of the mechanical and electrical products and the integration of many manufacturers, research and develope the standard mechanical interface, dynamic interface, environment interface modules integrated product is a complex and promising work. For example research with the slowdown, and Frequency Control of the power motor drive unit;wiht vision, image processing, identification of the function and location of the integrated motor control modules and so on. Thus, in product development, design, modular units can use these standards to develop new products quickly. Network Due to the popularity of the network, the network-based remote control and monitoring technology is ascendant. And the remote control terminal equipment itself is the integration of mechanical and electrical products. Fieldbus network appliances and LAN technology as possible, use of the family into a computer network linking all kinds of household electrical appliances, computer integrated appliances for the system, so that people at home can fully enjoy all the benefits of high technology, it mechatronics products undoubtedly should develop in the direction of the network. Humanity Electromechanical integration of the end-use product is people, how to give people the wisdom to the Electrical and Mechanical Products. emotion and humanity are more important, in addition to improving the performance of mechanical and electrical integration products, but also in color requirements, Modeling should mark with the environment, the use of these products in order to give people pleasure. If the ultimate goal of the domestic robot is the integration of the crew. Miniature Precise micro-processing technology is a natural development, but also the need to improve efficiency. MEMS (Micro Electronic Mechanical Systems. MEMS) refers to mass production, including micro, micro sensors, micro actuators and signal processing and control circuit until the interface, communication and power equivalent to the micro devices or systems integration.Since 1986 the United States has developed a Stanford University Medical microprobe. University of California, Berkeley, who in 1988 developed a micro-motor, at home and abroad in MEMS technology, materials and microscopic mechanism has made significant progress. developed a variety of MEMS devices and systems, including a variety of micro-sensors (pressure sensors, micro-accelerometer. Micro tactile sensor), micro components (micro-film, micro-beams microprobes, Micro-link, micro-gear, micro-bearing, micro-pump microcoil and micro-robots). Integrated Integration includes the mutual penetration of various technical, integration and optimization of various p
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