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1、技术资料Technical documents 设备型号：XS-700Device type: XS-700设备名称：新型自动射芯壳芯机 Device name: the new auto shooting sand machine大连长兴伟业机械厂整理为word格式DA LIAN CHANG XING WEI YE JI XIE CHANG 新型自动射芯壳芯机 The new auto sand shooting machine本机按以人为本的设计理念吸取国内外技术，经多次反复研制和试验，并对其主要部件进行了设计和改制，其中的机械构造，气动执行和电器控制得到了提升，如果对你厂的生产效率和工人

2、的生产强度以及能源降耗得到改善的话，那将是我们共同的心愿。 This machine, according to the people-oriented design concept, and learn from the domestic and foreign technology, after repeated research and testing, we design and reform the main parts. And the machinery part which improve the pneumatic and electric control, to impro

3、ve the Production efficiency and Energy consumption.操作特点：Operation characteristics: 一、 采用进口技术的PLC和电磁阀开关控制，执行动作程序全自动，使其操作简单，只许按下开关即可。Adopt the import technology PLC and electric valve switch control, make the action automatic and easier operation, just push the switch will be ok.二、射芯自动定量供砂，实行智能控制，可单孔

4、或多孔同时射砂，射砂头位置可调。整理为word格式Automatic rationing sand, intelligent control, single hole or multipoint shooting, the head of shooting is adjustable.三、芯盒水平垂直分型，自动顶芯和抽芯，快慢可控制，抽芯和固化时间可设置。Core box is vertical type, automatic getting the sand core, speed could be controlled, core and curing time can be set。四、

5、芯盒为燃气加热，根据工件大小，可动模加热或定模加热，温度自动数字显示，按工艺要求设置温度，并自动恒温，节气效果明显。Shooting box is gas heating, according to the workpiece big or small, it could be heated for the moving mould or fixed mould， display the automatic temperature; set the temperature according to the craft requirement, and automatic thermostat

6、to save the gas.五、独特的防漏砂设计，使设备和工作环境得到改善，并减轻了劳动强度。Unique leakproof sand, to improve the working place invironment, and to reduce the labor intensity.六、配有漏电保护器和稳压存气包，确保了各个执行动作的正常运行，安全可靠。整理为word格式With the leakage protector and regulated gas storage bag, to make sure the operation well and safety.七、仪表和工

7、作指示灯的设计，使工作是否正常，操作者一目了然。Meter and indicator design, it is easy to operate.八、可根据需要特殊制作。it can be made according to your requirements.联系电话：15842686499Contact tel.: 15842686499一、主机结构Main structure 主机的结构由上部横梁中部立柱和导柱拖板以及下部的底座组成。全部采用型钢和钢板焊接而成，具有足够的刚度和强度，以确保各部件工作平稳。砂斗部件和压紧气缸安装于横梁上面，动模随动模板一起沿导柱进出滑动。The main

8、 structure is consist of an upper column and Guide pillar carriage and lower base. All Adopt the section steel and steel plate to weld together with enough rigidity and strength, to make sure each part well. Sand hopper part and the pressing cylinder is arranged on crossbeams, Dynamic model along wi

9、th dynamic templates , along the guide column 整理为word格式to sliding.二、主要组成部件 Main parts1、砂斗部件 Sand hopper parts砂斗部件位于主机的上部，用来储存和提供覆膜砂，覆膜采用气力送砂机将覆膜砂送入斗内，砂子便自动流入射砂筒内。The sand hopper parts is on the top of the main part, used for storage and supply the sand, adopt pneumatic sand machine to bring the sand

10、 to the bucket, then the sand will flow into the shooting cylinder automatically.2、 射砂筒部件The sand shooting cylinder parts当射砂筒处于供砂位置时，自动闸板会打开向射砂筒内加砂，并自动限制加砂量。砂筒受移动气缸作用，移到射砂位置，借助于压紧气缸将射砂板紧紧地压在芯盒的上平面，再打开射砂滑阀，储气 包内的压缩空气迅速涌入射砂筒，把砂子吹入芯盒型腔，射砂筒在弹簧力的作用下抬起，然后小车回到加砂口位置。When the sand shooting cylinder is in the

11、 sand feeding position, automatic gate opens to the sand shooting cylinder with sand, and automatically limit the sand content. Sand cylinder subjected to moving cylinder, moved to the shooting location, with the help of the pressing cylinder整理为word格式, shooting sand plate is closely pressed on the u

12、pper plane of core box, and then open the shooting valve, the compressed air in the air storage bag enter into the sand shooting cylinder rapidly, put the sand into the core box cavity, the sand shooting cylinder in a spring force for lifting, then trolley back to sand mouth position.3、模架部件Mold comp

13、onents模架部件主要由定模板，动模板，导柱和合模缸以及旋转缸等组成。合模，射砂结壳后，整个模块在旋转缸作用下可180度倒出芯内余砂。动模在合模缸的作用下可以随动模连接板一起沿导柱向右滑动，由反项杆将砂芯顶出。Module part is mainly composed of fixed template, moving template, guide post and the mold closing box and the rotating cylinder. After mold closing and sand shooting crust, all module emptied t

14、he waste sand with 180 degree. Dynamic template could be slid toward to the left along with the dynamic template connecting plate, then the sand core will be ejected by the term bar.三、该机的主要技术参数Technical parameter整理为word格式1、模块尺寸（长X宽） 700X500 Module size ( length x width) 700x5002、模具最小厚度 350mm Module

15、minimum thickness 350mm3、砂芯最大重量 30kg Sand maximum weight 30kg4、合模缸缸径/杆径 160/150 mold closing box diameter/rod diameter 160/1505、合模行程 500mm Mold closing range 500mm6、设备静循环时间 2060S Machine cycle time 2060s7、 射砂筒重量 75kg Sand shooting cylinder weight 75kg8、砂斗容量 200kg Sand hopper volume 200kg9、驱动方式 气动驱动

16、Drive mode pneumatic 10、芯盒加热方式 燃气 Sand core heating mode gas11、电源 220VPower 220V整理为word格式12、操作电源 DC24V,50Hz Operation power DC24V,50Hz13、操作方式 自动，手动，单周循环 Operation mode Auto, manual, one cycle14、操作气压 0.60.8MpaOperation pressure 0.6-0.8Mpa15、射砂空气压力 0.30.5MpaSand shooting pressure 0.30.5Mpa 16、空气消耗量 0.

17、3M2/min Air consumption 0.3M2/min17、加砂方式 气力输送 Sand pattern pneumatic conveying 18、总进气管直径 1/2 Inlet air pipe diameter 1/219、导柱 2X100 Guide post 2x10020、分型方式 垂直分型Typing style vertical type21、取芯方式 人工取芯 Take sand model taking by manual22、 PLC 西门子 PLC Siemens 整理为word格式23、开关电源 明伟 Switch power Meanwell24、接

18、近开关 欧姆龙 Proximity switch Omron25、显示屏 西门子 HMI Siemens 26、中间继电器 施奈德 Relay Schneider27、按钮，指示灯 施奈德 Button, indicator lamp Schneider 28、气控阀 诺灵 Gas control valve Nuoling 29、使用芯砂种类 酚醛树脂覆膜砂 Sand type Phenolic resin coated sand四、功能描述Function 本机为垂直分型热芯盒壳芯机，适用于酚醛树脂覆膜砂制芯。 It is vertical type, hot sand shell cor

19、e machine, and suit for making sand core by phenolic resin coated sand. 本机的全部均由PLC（可编程序控制器）控制。可自动完成两种程序。This machine is controlled by the PLC. It will be finished two program.整理为word格式生产实芯程序：Produce the sand core program.1、合模射筒移动到位压紧-射砂排气射筒松开射筒后退复位固化延时开模人工取芯。Mold closingshooting box moved to the rig

20、ht positioncompressshooting sandexhaustloosen shooting boxshooting box back to the positioncuring time delaymold openingtaking sand by manual 2、合模射筒移动到位压紧-射砂排气射筒松开射筒后退复位固化延时倒砂-开模人工取芯。Mold closingshooting box moved to the right positioncompressshooting sandexhaustloosen shooting boxshooting box back

21、to the positioncuring time delaypour sandmold openingtaking sand by manual 所有动作由PLC控制，可实现单循环自动，点动（调整设备状态）。各动作间设置了互锁关系，确保操作安全。All action is controlled by PLC, it could be finished the automatic operation and manual （adjust machine state）. It could be interlock for each action, to make sure the operat

22、ion safely.模具加热采用燃气加热，温度控制采用PLC程序，PID控制燃气阀来实现，控制范围0整理为word格式400。可根据工艺要求调节加热温度。射砂时间，固化时间可通过显示屏进行调整。Mold heating adopt gas heating, temperature controlling adopt PLC program, PID control the gas valve to finish, control range is 0400。 It could be adjusted to heating temperature according to the workin

23、g requirements. Shooting sand time, curing time delay could be adjusted to HMI.五、安装 Installation 根据设备安装基础，底座水平度允差2/1000 地角螺钉孔浇入混凝土后需保养一周方可操作机器。 According to the basis of the device installation, Horizontal base tolerance is 2/1000, Pouring concrete into the anchor bolt hole, it need maintenance for

24、a week before operation. 六、维护与保养 Maintenance 1、对机械部件的维护与保养Maintenance for mechanical components 位置保养内容保养周期滑柱清去表面灰砂每班次结束滑套擦去二端面粘物每班次结束整理为word格式给轴承加油1次/月回转滚轮防松1次/月给轴承加油1次/月positionMaintenance contentMaintenance periodThe sliding columnClear out the surface sandThe end of each shiftSliding sleeveWipe t

25、he surface second viscosity The end of each shiftOil the bearing once / monthRotary rollerTo prevent looseningonce/ monthOil the bearing once / month2、 对电器线路，元件的维护与保养Maintenance for the electrical lines and components 2.1、控制柜内电器元件不得随意装拆变动，为避免环境污染，请将柜门关闭。Electrical components of the control cabinet c

26、an not be disassembled, to avoid the environment pollution, please close the cabinet. 2.2、每班开机前应检查感应开关的位置是否松动或移动，吹净表面灰砂。整理为word格式 Check the sensor switch is loose or not, and blow off the surface sand.3、对气动元件的维护和保养 Maintenance for the Pneumatic components 3.1、气动密封件定期检查管路，接头等泄露情况，如有问题及时解决。 Check the

27、pipe line and connection regularly; 3.2、气缸两端的调节阀依次调试，完成后不得随意调节。Both side of the adjusting valve should be adjusted in turn, and it cannot be adjusted optionally when finished. 3.3、油雾器中的油面不能过高，一般为器皿的2/3 高度即可，汽水分离器定期放水。The oil surface in the oil mist cannot be over-height, almost is the 2/3 of the con

28、tainer, pour the water into the steam separator regularly.七、电器系统功能及操作 Electrical system function and operation 1、系统功能简介System introduction 按工艺流程可单动或自动周期循环操作According to the process, there are manual operation or automatic cycle整理为word格式 operation.2、操作说明 Operation introduction 2.1、操作前应检查电，气,机械等是否都具备工

29、作条件，机械均处于原始位置再按照下列顺序操作;Check the electric, gas, mechanical is all well, when the machinery located in original position, then do as follows。 2.2、合上电源开关，此时面板电源开关指示灯应亮； When close the power switch, control power switch indicator lamp should be light. 2.3、手动操作程序为： Manual operation procedures: 2.3.1、首先点

30、击触摸屏“手动”按钮 Click on the HMI “Manual” button. 2.3.2、手动时顺序为： Manual order:合模射筒移动到位压紧-射砂排气射筒松开射筒后退复位固化延时开模人工取芯。Mold closingshooting box moved to the right positioncompressshooting sandexhaustloosen shooting boxshooting box back to the positioncuring time delaymold openingtaking sand by manual整理为word格式l

31、 注意：调试时请务必将电源和燃气源停止后测试，程序设置和动作步骤确认无误后，方可进行自动动作。Attention: when adjustment, make sure to adjust after stopping the power and gas resource, if the procedure setting and action is ok, then operate the automatic action.为防止操作失误造成人身或设备事故，本机设有急退连锁开关，当发生异常情况，首先按下紧急回退开关，再切断气源，让其处于原始位置，再惊醒调整。This machine is e

32、quipped with emergency switch, if some problems happen, first, push the emergency switch, then cut off the power supply.八、常见故障排除与其他注意事项Troubleshooting and others 1、本机控制电压为220V， 正常情况下动作不会紊乱，如遇到异常或不动作，一般为下列几种情况： Control electric voltage is 220V, if it is not normal, some situation will happen as follo

33、ws:感应开关未到位。此时可调整伸展位置。Sensor switch did not reach the right position, so adjust the switch position.整理为word格式感应开关失灵。此时应检查开关是否损坏或连接线的信号是否连通。Sensor switch cannot work, so check the switch is well or not, or check the signal of the connecting lines is well or not.中间继电器失灵。此时可测量继电器是否断路或电压是否正常。Relay cannot

34、 work, so check the relay is whether cut off or not, or electrical voltage is normal or not. 电磁阀失灵，此时可检查电磁阀工作电压是否正常是否泄露，堵塞等进行对应处理。Electrical valve cannot work, check the electrical valve is whether normal or not. Or whether leak or not.2、本机的执行气缸已调整好，如在工作一段时间后发现冲击过大，可按下述方法调整。 This machine cylinder ha

35、d adjusted, when you found the impact is too big after working for a period time, so adjust as follows. 检查气缸两端的节流阀是否松动或认为改变或损坏（注意节流阀采用的是排气端节流）调整时应先关死，自小向大调整。 Check the adjustment is whether loose, change, break or not( adopt exhaust adjustment), please close off the switch first, adjust from small t

36、o big.整理为word格式 鉴于动模较重，机器的动模均设有缓冲，工作一段时间后，如出现冲击过大，可调节气流大小。 The moving mould has buffer, after working for a period time, if the impact is too big, please adjust the air flow. 本机定模顶芯杆因间隙有控制，但在受热时可能出现胀死或松动而影响顶杆运动状态，此时可卸下模具调整正常。 Fixed mould rod has clearance controlling, but it will be expanded and loo

37、se when they are heated. So take the mould apart to adjust. 更换模具时应同时调整射头位置和感应开关位置，调整好后锁紧。 When change the mould, adjust the shooting head position and sensor switch position at the same time, lock it after adjustment. 本机气动元件工作温度为550度，冬天应调整室内温度，保证各动作顺畅。 Pneumatic components working temperature is 550

38、 ，especially adjust the indoor temperature. 输入纯净空气，定期对空压机和射芯机的气包进行放水排污。 Input the pure air, regularly to blow off the water for the air compressor and sand shooting air bag.整理为word格式 经常对本机进行维护，并将空气滤清器进行清理和加油。 Often maintain the machine, and clear up the air filter and oil it.（详见电路图和燃气图以及气动控制图）(See d

39、etails: circuit diagram and gas drawing and pneumatic control chart)气动元件Pneumatic components11AJ02DN15燃气比例阀110气枪1外购件9K23JD-25W二口电磁阀1外购件84V410-15二位四通双控电磁阀2外购件74V420-15二位五通双控电磁阀3外购件6VJ41.15控制阀7外购件54V430C-15三位五通双控电磁阀1外购件4K23JD-25西门子电控流量阀1外购件3气泡2外购件V=0.11M32调压阀251外购件1气源三联件2组合件序号代 号名 称数量材 料单件总计备 注重 量11AJ

40、02DN15Gas proportion valve1整理为word格式10Air gun1Purchased parts9K23JD-25WTwo-solenoid valve1Purchased parts84V410-15Doublecontrol electric valve(2-4 way)2Purchased parts74V420-15Doublecontrol electric valve(2-4 way)3Purchased parts6VJ41.15Control valve7Purchased parts54V430C-15Doublecontrol electric v

41、alve(3-4 way)1Purchased parts4K23JD-25Siemens electrical control flow valve1Purchased parts3Bubble2Purchased partsV=0.11M32Pressure regulating valve 251Purchased parts整理为word格式1Triple gas source2AssemblecomponentSerial numberGeneration numberName NumberMaterialunitTotalNoteWeight 友情提示：本资料代表个人观点，如有帮助请下载，谢谢您的浏览！ 整理为word格式