三轴五档手动变速器设计【说明书+CAD】
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一个短期课程自动变速器由查尔斯奥法里现代自动变速器是迄今为止,在今天的汽车最复杂的机械部件。自动变速器包括机械系统,液压系统,电气系统和计算机控制的所有完美的结合在一起,几乎没有什么问题。本文将帮助您了解里面的这些技术奇迹和修复他们当他们失败的时候去什么概念。本文分为以下五个部分:什么是传输打破了最简单的传输的目的是什么。传动部件描述了每个系统的一般原理简单来说帮助您了解如何自动变速器厂。发现问题变得更糟之前他们表示要寻求防止小问题变成大。维护谈预防性维护,每个人都应该知道的。传输修理了修理通常从轻微的调整传输完成检修类型。_传输是什么?变速器是连接到后面的引擎,将发动机动力传递到驱动轮的装置。汽车发动机处于最佳状态,在一定的转速运行(转每分钟)的范围和它传输的工作以确保动力传递给驱动轮的同时保持该范围内的发动机。它是通过不同的齿轮组合。在第一轮,发动机将关系到驱动轮的速度更快,而在高速运转的发动机,即使是蛇王的汽车可能会超过70英里的。除了不同的前进档,变速器也有一个中立的立场断开发动机与驱动轮,反向,使驱动轮向相反的方向转让你回来了。最后,有停车位。在这个位置,闩锁机制(不像门上的锁舌锁定)插入输出轴的槽,锁驱动轮和阻止转动,从而防止汽车移动。有两种基本类型的自动变速器的车辆是否是后轮驱动、前轮驱动。在后轮驱动的汽车,变速器通常安装在发动机后端和位于下底盘中心与油门踏板位置。驱动轴连接传输后,位于后桥最终的驱动和用于将动力传递给后轮。功率流系统是简单直接地从发动机,通过液力变矩器,然后通过变速器、传动轴,直到最后传动是分送到两个后车轮。传输是什么?变速器是连接到后面的引擎,将发动机动力传递到驱动轮的装置。汽车发动机处于最佳状态,在一定的转速运行(转每分钟)的范围和它传输的工作以确保动力传递给驱动轮的同时保持该范围内的发动机。它是通过不同的齿轮组合。在第一轮,发动机将关系到驱动轮的速度更快,而在高速运转的发动机,即使是蛇王的汽车可能会超过70英里的。除了不同的前进档,变速器也有一个中立的立场断开发动机与驱动轮,反向,使驱动轮向相反的方向转让你回来了。最后,有停车位。在这个位置,闩锁机制(不像门上的锁舌锁定)插入输出轴的槽,锁驱动轮和阻止转动,从而防止汽车移动。有两种基本类型的自动变速器的车辆是否是后轮驱动、前轮驱动。在后轮驱动的汽车,变速器通常安装在发动机后端和位于下底盘中心与油门踏板位置。驱动轴连接传输后,位于后桥最终的驱动和用于将动力传递给后轮。功率流系统是简单直接地从发动机,通过液力变矩器,然后通过变速器、传动轴,直到最后传动是分送到两个后车轮。在一个前轮驱动的汽车,变速器通常是结合形成所谓的最终驱动桥。在一个前轮驱动的汽车发动机通常是安装在车侧与跨桥塞在它所面临的汽车后部的发动机侧。前车轴是直接连接到驱动桥和提供电力的前轮。在这个例子中,功率流从发动机,通过液力变矩器到一个大型链条将动力通过一个180度的转向传动是沿侧发动机。从那里,权力是经由传输到最后的驱动器,这是分裂,通过传动轴传递给两个前轮。有一些其他的安排,包括前轮驱动车辆的发动机安装前后而不是横着有其它系统,四轮驱动,但两种系统是目前最受欢迎的。一个不太常见的后驱布置变速器直接安装到最后的驱动器后部和由传动轴扭矩转换器,仍然是安装在发动机的连接。本系统是在新出厂的发现,用以平衡的重量均匀地在前轮和后轮之间的改进的性能和处理。另一个后轮驱动系统安装一切,发动机,传输和最终的驱动器,在后面。这发动机后置的布置上流行的保时捷。_传动部件现代自动变速器是由设计,在一个巧妙的机械交响乐团一起工作的许多部件和系统,液压和电气技术,经过多年的发展,在许多机械倾向的人认为是一种艺术形式。我们尝试使用简单的,通用的解释来描述这些系统,但是,由于一些复杂的组件,您可能需要使用一些可视化的操作。组成自动变速器的主要部件包括:行星齿轮组,提供不同的前进档和倒档的机械系统。液压系统采用一种特殊的传动液被泵的压力下通过阀体控制离合器和为带控制行星齿轮组。密封件和垫片使用机油那里应该是和防止漏油。液力变矩器就像一个离合器允许车辆来齿轮停止而发动机仍在运行。调节器、节流阀电缆监测速度和为节气门位置确定时移。新型车辆,换挡点由计算机引导电螺线管改变油流到适当的组件在正确的即时控制。行星齿轮组在一个前轮驱动的汽车,变速器通常是结合形成所谓的最终驱动桥。在一个前轮驱动的汽车发动机通常是安装在车侧与跨桥塞在它所面临的汽车后部的发动机侧。前车轴是直接连接到驱动桥和提供电力的前轮。在这个例子中,功率流从发动机,通过液力变矩器到一个大型链条将动力通过一个180度的转向传动是沿侧发动机。从那里,权力是经由传输到最后的驱动器,这是分裂,通过传动轴传递给两个前轮。有一些其他的安排,包括前轮驱动车辆的发动机安装前后而不是横着有其它系统,四轮驱动,但两种系统是目前最受欢迎的。一个不太常见的后驱布置变速器直接安装到最后的驱动器后部和由传动轴扭矩转换器,仍然是安装在发动机的连接。本系统是在新出厂的发现,用以平衡的重量均匀地在前轮和后轮之间的改进的性能和处理。另一个后轮驱动系统安装一切,发动机,传输和最终的驱动器,在后面。这发动机后置的布置上流行的保时捷。_传动部件现代自动变速器是由设计,在一个巧妙的机械交响乐团一起工作的许多部件和系统,液压和电气技术,经过多年的发展,在许多机械倾向的人认为是一种艺术形式。我们尝试使用简单的,通用的解释来描述这些系统,但是,由于一些复杂的组件,您可能需要使用一些可视化的操作。组成自动变速器的主要部件包括:行星齿轮组,提供不同的前进档和倒档的机械系统。液压系统采用一种特殊的传动液被泵的压力下通过阀体控制离合器和为带控制行星齿轮组。密封件和垫片使用机油那里应该是和防止漏油。液力变矩器就像一个离合器允许车辆来齿轮停止而发动机仍在运行。调节器、节流阀电缆监测速度和为节气门位置确定时移。新型车辆,换挡点由计算机引导电螺线管改变油流到适当的组件在正确的即时控制。行星齿轮组自动变速器包括许多不同的齿轮组合。在一个手动变速箱齿轮沿轴向滑动,当你移动换挡杆从一个位置到另一个,从事各种大小齿轮的要求,提供正确的传动比。然而在自动变速器中,齿轮,不移动,并保持啮合。这是通过行星齿轮组完成。基本的行星齿轮装置由一个太阳轮,齿圈和两个或两个以上的行星齿轮,所有剩余的常啮合。行星齿轮连接到彼此通过一个共同的载体,使齿轮旋转轴称为“小齿轮”,这是附着在载体。一种方式,该系统可应用的一个例子是连接到齿圈发动机的输入轴连接,行星架与输出轴,并锁定太阳齿轮,使它不能动。在这种情况下,当我们转动齿圈,行星将“走”着太阳轮(这是固定)导致行星架转动输出轴在同一方向的输入轴,但速度较慢的速度,导致齿轮减速(类似汽车的第一齿轮)。如果我们解开太阳齿轮和锁的任何两个元素,这将导致所有三个要素,把在相同的速度,从而使输出轴将速度作为输入轴同转率。这就像一辆汽车是第三或高齿轮。另一种方式,我们可以使用一个行星齿轮组是由行星架固定移动,然后运用权力环带动太阳轮反向给我们倒档齿轮。右边的图显示上述简单的系统将在一个实际的传输。输入轴连接到环形齿轮(蓝色),输出轴与行星架(绿色)和单向离合器单向离合器(也被称为“斜撑离合器)是一种装置,将允许一个组件如环形齿轮转一个方向而不是在其他。这种效果是一样的自行车,在踏板将车轮向前蹬踏,但将自旋自由时,后蹬。一个单向离合器是用来在第一齿轮时,移相器在驱动位置。当你开始加速从停止,开始在第一齿轮传动。你有没有注意到,如果你释放的气体,而它仍然是在第一轮会发生什么?汽车继续滑行仿佛你是在中性。现在,切换到低速齿轮代替开车。当你停止加油,在这种情况下,你会感觉到发动机放慢你像一个标准的移动车。这是因为在驱动,一个单向离合器使用而在低,离合器或者是用带。乐队一种带是一种摩擦材料的内表面的钢表带。该带的一端固定在变速器壳体上,另一端连接到伺服。在适当的时间,液压油被送到伺服压力收紧带在滚筒停止滚筒转动下。液力变矩器在自动变速器,液力变矩器以标准换档车辆离合器的地方。它的存在是为了让发动机继续运行,当车辆停止时。液力变矩器的原理就像一扇是插入吹向另一个的风扇。如果你抓住拔掉风扇叶片,你可以把它举行,但只要你放手,它就会开始加速,直到它接近风扇转速的动力。与液力变矩器不同的是,而不是使用空气,它使用油或传动液,更精确。液力变矩器是一种形装置的大炸圈饼(10“至15”的直径),安装在发动机与变速器之间的。它由三个内部元素一起发射功率的传输。变矩器的三个要素是泵,涡轮,和定子。泵直接安装的转换器壳体依次是直接连接到发动机的曲轴和发动机转速转。涡轮机内的房屋和直接连接到传输提供动力以驱动车辆的输入轴。定子安装在单向离合器使它可以自由旋转在一个方向而不是其他的。三种元素各有鳍安装在他们正是直接通过变矩器的油流在发动机运转时,传动液进入泵部分,是由离心力向外推,直至使其转动的涡轮。流体不断循环运动回到定子涡轮中心。如果涡轮速度低于泵,液体会与定子的定子翅片,推到单向离合器的前接触并阻止它旋转。停止与定子,液体由叶轮重新泵在“帮助”的角度提供扭矩增加。由于涡轮速度赶上泵,流体开始攻击静子叶片造成定子在同一方向转动泵和涡轮背面。随着速度的增加,这三个要素开始转向在大约相同的速度。年代以来,为了提高燃油经济性,变矩器配备了锁止离合器(未显示),锁定为涡轮泵的车辆速度达到约45 - 50英里。这是锁定计算机控制,通常不会进行,除非是在第三或第四齿轮传动。液压系统液压系统是一个复杂的通道和管发送传输流体压力的传动与液力变矩器的所有部件在迷宫。在左边的图是从3速自动从60年代的一个简单的。新系统更复杂,结合计算机电气元件。传动液用于多项用途,包括:变速控制,一般润滑和冷却变速器。不像发动机,主要采用油润滑,一个传输功能的各个方面的压力下,依赖于不断提供的液体。这是不同于人类的循环系统(液体甚至是红色)甚至几分钟的操作时,有一个缺乏的压力可能是有害的或传输的生活甚至是致命的。为了保持变速器在正常工作温度,流体的一部分是通过一到两个钢管专用室THA派A Short Course onAutomatic Transmissionsby Charles OfriaThe modern automatic transmission is by far, the most complicated mechanical component in todays automobile. Automatic transmissions contain mechanical systems, hydraulic systems, electrical systems and computer controls, all working together in perfect harmony which goes virtually unnoticed until there is a problem. This article will help you understand the concepts behind what goes on inside these technological marvels and what goes into repairing them when they fail.This article is broken down into five sections: What is a transmission breaks down in the simplest terms what the purpose of a transmission is. Transmission Components describes the general principals behind each system in simple terms to help you understand how an automatic transmission works. Spotting problems before they get worse shows what to look for to prevent a minor problem from becoming major. Maintenance talks about preventative maintenance that everyone should know about. Transmission repairs describes the types of repairs that are typically performed on transmissions from minor adjustments to complete overhauls. What is a transmission?The transmission is a device that is connected to the back of the engine and sends the power from the engine to the drive wheels. An automobile engine runs at its best at a certain RPM (Revolutions Per Minute) range and it is the transmissions job to make sure that the power is delivered to the wheels while keeping the engine within that range. It does this through various gear combinations. In first gear, the engine turns much faster in relation to the drive wheels, while in high gear the engine is loafing even though the car may be going in excess of 70 MPH. In addition to the various forward gears, a transmission also has a neutral position which disconnects the engine from the drive wheels, and reverse, which causes the drive wheels to turn in the opposite direction allowing you to back up. Finally, there is the Park position. In this position, a latch mechanism (not unlike a deadbolt lock on a door) is inserted into a slot in the output shaft to lock the drive wheels and keep them from turning, thereby preventing the vehicle from rolling. There are two basic types of automatic transmissions based on whether the vehicle is rear wheel drive or front wheel drive. On a rear wheel drive car, the transmission is usually mounted to the back of the engine and is located under the hump in the center of the floorboard alongside the gas pedal position. A drive shaft connects the rear of the transmission to the final drive which is located in the rear axle and is used to send power to the rear wheels.Power flow on this system is simple and straight forward going from the engine, through the torque converter, then through the transmission and drive shaft until it reaches the final drive where it is split and sent to the two rear wheels.On a front wheel drive car, the transmission is usually combined with the final drive to form what is called a transaxle. The engine on a front wheel drive car is usually mounted sideways in the car with the transaxle tucked under it on the side of the engine facing the rear of the car. Front axles are connected directly to the transaxle and provide power to the front wheels.In this example, power flows from the engine, through the torque converter to a large chain that sends the power through a 180 degree turn to the transmission that is along side the engine. From there, the power is routed through the transmission to the final drive where it is split and sent to the two front wheels through the drive axles. There are a number of other arrangements including front drive vehicles where the engine is mounted front to back instead of sideways and there are other systems that drive all four wheels but the two systems described here are by far the most popular.A much less popular rear drive arrangement has the transmission mounted directly to the final drive at the rear and is connected by a drive shaft to the torque converter which is still mounted on the engine. This system is found on the new Corvette and is used in order to balance the weight evenly between the front and rear wheels for improved performance and handling.Another rear drive system mounts everything, the engine, transmission and final drive in the rear. This rear engine arrangement is popular on the Porsche.Transmission Components The modern automatic transmission consists of many components and systems that are designed to work together in a symphony of clever mechanical, hydraulic and electrical technology that has evolved over the years into what many mechanically inclined individuals consider to be an art form. We try to use simple, generic explanations where possible to describe these systems but, due to the complexity of some of these components, you may have to use some mental gymnastics to visualize their operation.The main components that make up an automatic transmission include: Planetary Gear Sets which are the mechanical systems that provides the various forward gear ratios as well as reverse. The Hydraulic System which uses a special transmission fluid sent under pressure by an Oil Pump through the Valve Body to control the Clutches and the Bands in order to control the planetary gear sets. Seals and Gaskets are used to keep the oil where it is supposed to be and prevent it from leaking out. The Torque Converter which acts like a clutch to allow the vehicle to come to a stop in gear while the engine is still running. The Governor and the Modulator or Throttle Cable that monitor speed and throttle position in order to determine when to shift. On newer vehicles, shift points are controlled by Computer which directs electrical solenoids to shift oil flow to the appropriate component at the right instant. Planetary Gear SetsAutomatic transmissions contain many gears in various combinations. In a manual transmission, gears slide along shafts as you move the shift lever from one position to another, engaging various sized gears as required in order to provide the correct gear ratio. In an automatic transmission, however, the gears are never physically moved and are always engaged to the same gears. This is accomplished through the use of planetary gear sets. The basic planetary gear set consists of a sun gear, a ring gear and two or more planet gears, all remaining in constant mesh. The planet gears are connected to each other through a common carrier which allows the gears to spin on shafts called pinions which are attached to the carrier. One example of a way that this system can be used is by connecting the ring gear to the input shaft coming from the engine, connecting the planet carrier to the output shaft, and locking the sun gear so that it cant move. In this scenario, when we turn the ring gear, the planets will walk along the sun gear (which is held stationary) causing the planet carrier to turn the output shaft in the same direction as the input shaft but at a slower speed causing gear reduction (similar to a car in first gear). If we unlock the sun gear and lock any two elements together, this will cause all three elements to turn at the same speed so that the output shaft will turn at the same rate of speed as the input shaft. This is like a car that is in third or high gear. Another way that we can use a Planetary gear set is by locking the planet carrier from moving, then applying power to the ring gear which will cause the sun gear to turn in the opposite direction giving us reverse gear. The illustration on the right shows how the simple system described above would look in an actual transmission. The input shaft is connected to the ring gear (Blue), The Output shaft is connected to the planet carrier (Green) which is also connected to a Multi-disk clutch pack. The sun gear is connected to a drum (yellow) which is also connected to the other half of the clutch pack. Surrounding the outside of the drum is a band (red) that can be tightened around the drum when required to prevent the drum with the attached sun gear from turning. The clutch pack is used, in this instance, to lock the planet carrier with the sun gear forcing both to turn at the same speed. If both the clutch pack and the band were released, the system would be in neutral. Turning the input shaft would turn the planet gears against the sun gear, but since nothing is holding the sun gear, it will just spin free and have no effect on the output shaft. To place the unit in first gear, the band is applied to hold the sun gear from moving. To shift from first to high gear, the band is released and the clutch is applied causing the output shaft to turn at the same speed as the input shaft. Many more combinations are possible using two or more planetary sets connected in various ways to provide the different forward speeds and reverse that are found in modern automatic transmissions. Some of the clever gear arrangements found in four and now, five, six and even seven and eight-speed automatics are complex enough to make a technically astute lay persons head spin trying to understand the flow of power through the transmission as it shifts from first gear through top gear while the vehicle accelerates to highway speed. On modern vehicles (mid 80s to the present), the vehicles computer monitors and controls these shifts so that they are almost imperceptible. Clutch PacksA clutch pack consists of alternating disks that fit inside a clutch drum. Half of the disks are steel and have splines that fit into groves on the inside of the drum. The other half have a friction material bonded to their surface and have splines on the inside edge that fit groves on the outer surface of the adjoining hub. There is a piston inside the drum that is activated by oil pressure at the appropriate time to squeeze the clutch pack together so that the two components become locked and turn as one.One-Way Clutch A one-way clutch (also known as a sprag clutch) is a device that will allow a component such as ring gear to turn freely in one direction but not in the other. This effect is just like that of a bicycle, where the pedals will turn the wheel when pedaling forward, but will spin free when pedaling backward.A common place where a one-way clutch is used is in first gear when the shifter is in the drive position. When you begin to accelerate from a stop, the transmission starts out in first gear. But have you ever noticed what happens if you release the gas while it is still in first gear? The vehicle continues to coast as if you were in neutral. Now, shift into Low gear instead of Drive. When you let go of the gas in this case, you will feel the engine slow you down just like a standard shift car. The reason for this is that in Drive, a one-way clutch is used whereas in Low, a clutch pack or a band is used.BandsA band is a steel strap with friction material bonded to the inside surface. One end of the band is anchored against the transmission case while the other end is connected to a servo. At the appropriate time hydraulic oil is sent to the servo under pressure to tighten the band around the drum to stop the drum from turning.Torque ConverterOn automatic transmissions, thetorque converter takes the place of the clutch found on standard shift vehicles. It is there to allow the engine to continue runningwhen the vehicle comes to a stop. The principle behind a torque converter is like taking a fan that is plugged into the wall and blowing air into another fan which is unplugged. If you grab the blade on the unplugged fan, you are able to hold it from turning but as soon as you let go, it will begin to speed up until it comes close to the speed of the powered fan. The difference with a torque converter is that instead of using air, it uses oil or transmission fluid, to be more precise.A torque converter is a large doughnut shaped device (10 to 15 in diameter) that is mounted between the engine and the transmission. It consists of three internal elements that work together to transmit power to the transmission. The three elements of the torque converter are the Pump,the Turbine, and the Stator. The pump is mounted directly to the converter housing which in turn is bolted directly to the engines crankshaft and turns at engine speed. The turbine is inside the housing and is connected directly to the input shaft of the transmissionproviding power to move the vehicle. The stator is mounted to a one-way clutch so that it can spin freely in one direction but not in the other. Each of the three elements have fins mounted in them to precisely direct the flow of oil through the converterWith the engine running, transmission fluid is pulled into the pump section and is pushed outward by centrifugal force until it reaches the turbine section which starts it turning. The fluid continues in a circular motion back towards the center of the turbine where it enters the stator. If the turbine is moving considerably slower than the pump, the fluid will make contact with the front of the stator fins which push the stator into the one way clutch and prevent it from turning. With the stator stopped, the fluid is directed by the stator fins to re-enter the pump at a helping angle providing a torque increase. As the speed of the turbine catches up with the pump, the fluid starts hitting the stator blades on the back-side causing the stator to turn in the same direction as the pump and turbine. As the speed increases, all three elements begin to turn at approximately the same speed.Since the 80s, in order to improve fuel economy, torque converters have been equipped with a lockup clutch (not shown) which locks the turbine to the pump as the vehicle speed reaches approximately 45 - 50 MPH. This lockup is controlled by computer and usually wont engage unless the transmission is in 3rd or 4th gear.Hydraulic SystemThe Hydraulic system is a complex maze of passages and tubes that sends transmission fluid under pressure to all parts of the transmission and torque converter. The diagram at left is a simple one from a 3-speed automatic from the 60s. The newer systems are much more complex and are combined with computerized electrical components. Transmission fluid serves a number of purposes including: shift control, general lubrication and transmission cooling. Unlike the engine, which uses oil primarily for lubrication, every aspect of a transmissions functions is dependant on a constant supply of fluid under pressure. This is not unlike the human circulatory system (the fluid is even red) where even a few minutes of operation when there is a lack of pressure can be harmful or even fatal to the life of the transmission. In order to keep the transmission at normal operating temperature, a portion of the fluid is sent through one of two steel tubes to a special chamber that issubmerged in anti-freeze in the radiator. Fluid passing through this chamber is cooled and then returned to the transmission through the other steel tube. A typical transmission has an average of ten quarts of fluid between the transmission, torque converter, and cooler tank. In fact, most of the components of
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