XX届机械制造专业毕业设计英文翻译

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1、XX届机械制造专业毕业设计英文翻译Chapter 4 portable rotating machinery vibration monitoring system designWith the modernization of enterprise device management, how to make equipment, continuous, reliable, safe and efficient operation to meet the requirements of modern enterprise management, is particularly importa

2、nt. The rotating mechanical equipment during operation of the vibration signals generated a lot of hidden information that can help people to correctly judge the various types of rotating machinery during operation of the state. Theory of vibration analysis and condition monitoring technology is ins

3、eparable organisms. Based on vibration analysis of rotating machinery condition monitoring system is to run the process of rotating machinery vibration information generated by the core to determine rotating machinery is running or the anomaly occurred.4.1 The system worksThe system works: The acqui

4、sition rotating machinery vibration sensor equipment running in the process of the vibration signals, after filtering hardware circuit amplification, A / D conversion, and then upload the data through the USB interface to a computer for processing; host computer can be the data collector sample rate

5、, channel selection and so the corresponding parameter settings; through the application of the software for signal analysis and processing and analysis of paint-related waveforms; and then, through the relevant waveform analysis and spectrum analysis to determine the health status of machinery and

6、equipment.4.2 System Structure DiagramDesign concept of this system is the top-down design, the first device to achieve the overall planning function, and then divide the total work function to the hardware and software sub-modules to realize the system overall design block diagram shown in Figure 1

7、. 4.3 Vibration speed sensor selectionVibration sensor (Sensor) is a collection can be generated by rotating machinery vibration signals, according to a certain law of vibration signals are converted to their corresponding physical quantity or signal and another output device, is to achieve large-sc

8、ale rotating machinery condition monitoring of an important link If there is no vibration sensor to the original vibration signals accurately capture and conversion, rotating machinery condition monitoring can not be achieved.By collecting vibration signal of a different nature can be classified as

9、follows: acceleration, velocity, displacement and so on. Vibration sensor selection must take into account sensor performance requirements; sensor static and dynamic characteristics. Vibration sensor static characteristics of the main parameters are: linearity, resolution and sensitivity. The dynami

10、c characteristics of vibration sensors used it to respond to certain criteria to represent the input signal. As the rotating machinery vibration signals output sinusoidal signal, so the dynamic characteristics of sensors used to indicate the frequency response. Rotating machinery vibration test comm

11、only used types of sensors are piezoelectric sensors and inertial rate sensors.Piezoelectric sensors used for non-rotating components of the acceleration measurement. It is characterized by the use of a wide frequency range, usually 0.2 10k Hz, therefore, it is suitable for high-speed rotating machi

12、nery vibration tests. The quality of piezoelectric acceleration sensor is small, easy to install in mechanical equipment. However, piezoelectric sensors are high impedance, weak signal sensor, measuring the site vulnerable to electromagnetic, acoustic and thermal air currents and other interference,

13、 so that the output signal contains the part of non-vibration acceleration measurement points from a false signal.Inertial speed sensor is a contact-type vibration sensor, it is absolutely vibration velocity of the detected objects into moving parts moving relative to the absolute speed of the shell

14、, and then through an internal transformation to the relative vibration velocity transform parts of the electromotive force, namely, by measuring the electromotive force to calculate the speed of rotating machinery vibration. Inertial speed sensor that has high sensitivity and low output impedance,

15、but also the output power of a strong signal, so it is not susceptible to electromagnetic interference afternoon, for more complex and requires a long lead on-site, still higher signal to noise ratio. The sensors frequency range between 0.008 1KHz, no special pre-amplifier, install easy to use.The s

16、ystem uses the VS Series Vibration velocity sensor shown in Figure 4-2, which measured bearing, chassis or structure of the vibration intensity and vibration intensity. Such sensors measure the vibration is relative to the absolute vibration of free space; its output voltage is proportional to the s

17、peed and vibration, so called velocity type vibration sensors. Can also convert the speed of traffic through the displacement of points re-display processing? This measurement can rotation or reciprocating body to conduct a comprehensive evaluation of working conditions, which directly installed on

18、the machine outside, so maintenance is very convenient to use.How It Works: VS Series Vibration Monitoring speed sensor is the use of magnetic induction principle to vibration signals converted into electrical signals. It is mainly from the magnetic circuit system, inertial mass, spring damping comp

19、onents. The sensor rigid shell secured to a magnet, inertial mass (coil component), with spring suspension components on the housing. Work, the sensor installed on the machine, the machine vibration when the working frequency range of the sensor, the coil and magnet relative movement, cutting magnet

20、ic field lines, on-line circle produces induced voltage, the voltage is proportional to the value of vibration velocity. Then match with the secondary instrument, which shows that the amount of vibration velocity or displacement size. sensitivity values are 80Hz, the speed of 18mm / s case determina

21、tion of Amplitude linearity: 3%; transverse sensitivity ratio: 5% Direction: (provides for horizontal direction 0 )Vertical: 90 10 Horizontal: 0 10 Output Resistance: 450; Insulation resistance : 20M4.4 Hardware Design Module4.4.1 Analog signal conditioning circuitJP1 then collected the raw vibratio

22、n sensors capture signal amplification through the filter into the analog circuit A / D chip for A / D conversion, in order to host computer for data processing.1. Signal filteringVibration sensor will be a non-power rotating machinery vibration signals into electrical signals, but the vibration sig

23、nals superimposed on the scene useless noise, these noise and vibration signals generated at the same time, some are mixed with the process of vibration signal transmission, the noise sometimes will be greater than the useful signal, thereby inundating useful signal. If you do not eliminate them, wi

24、ll be right behind the signal processing analysis to bring the error, and even sometimes lead to wrong conclusions, so the collected signal is filtered.Generally divided into low-pass filters, high pass, band pass and band stop filter, its frequency response characteristics as shown in Figure 4-2.Lo

25、w-pass filter is the low-frequency signals while the high-frequency signals are not passed through the filter. High-pass filter and low-pass filter performance is just the opposite, namely, high-frequency signals through the low-frequency signal is not passed; band-pass filter is the frequency in a

26、range of the signal through, while outside the scope of this Could not get it; band-stop performance and band-pass filter is the opposite, that is, within the scope of a certain frequency band signal is blocked, in which the signal outside the pass band. .Field Dynamic collected vibration signals ar

27、e often mixed with a lot of useless noise, for noise, its frequency is difficult to quantify given the size of the value of design as long as the filter when considering high-frequency interference signal suppression. According to Nyquists Law, data collection devices for data acquisition frequency

28、must be greater than twice the highest frequency vibration signal, the signal can not occur until the frequency aliasing phenomenon, the need to design a low-pass filter for vibration signal through, filter out some high-frequency interference . The simplest low-pass filter formed by capacitors and

29、resistors, shown in Figure, A simple RC low-pass circuit, the general call it passive low-pass filter.The low-pass filter Figure 4-3 shows the RC low-pass filter circuit, the voltage loop equation: Its gain The availability of the actual gain of Gain value is a function of frequency in the low frequ

30、ency area Minimal, Signal pass; high frequency area Great, Signal unreasonable。 Unreasonable when they pass with the clinical point of time the frequency is defined as the cut-off frequency:2Signal amplificationIn the rotating machinery vibration signals measurement, the sensors output signal is ver

31、y weak, generally can not be directly used to display, record, or conversion, the need for amplification, pairs of rotating machinery vibration signals measurement system uses the following characteristics of the amplifier requires :Frequency bandwidth, and can enlarge DC signal;High precision, good

32、 linearity;High input impedance, low output impedanceLow drift, low noise;Powerful anti-common-mode interference。IC op amp is composed of high-gain analog electronic devices, due to low prices, combined flexible and widely used. Analog signals can be proportional, integral, differential, and additio

33、n and subtraction and other operations. Figure 4-4 shows, LM324AD for Operational Amplifier chips, with the R22, and C4 composition amplifier circuit, the circuit set the capacitor C4 is the role of negative feedback: RFCF is not large, low-frequency signals will be fiction, virtually played the rol

34、e of high-pass filter, which with the previous RC low-pass filter needed to band together fiction outside the high-frequency noise signal and low-frequency shaking signals at the same time by adjusting the value of C4,Get a different gain.In addition, R6, R15, R10, R22 four resistors form by the bip

35、olar input op amp to convert a univocal input, in order to meet the requirements of AD-chip unspooled input, input range can be +5 V 5V. To adapt to most of the voltage sensor output characteristics. VM intervention 2.5V voltage source, R93 access CH1 current source, can be adapted to current sensor

36、, R85 and R14 for the protection of resistance.4.4.2 Unit Design and Implementation of ADC1Select analog-digital conversion of basic technical indicators(1)Conversion time and the maximum sampling frequency ofSampling frequency chosen is too high will increase the amount of data and lead to follow-u

37、p analysis and processing workload increased dramatically. According to sampling theorem, the sampling frequency as long as the signal processing is greater than twice the highest frequency, we can not lose the information contained in the original signal. In practical work, generally selected, so t

38、hat can determine the sampling interval, the analog-digital conversion modules, must be completed within the sampling interval T conversion. Therefore, conversion time and the maximum sampling frequency of these two indicators is very important.(2)Conversion bitSelect the number of bits in the ADC,

39、it is necessary according to its measurement range and accuracy required to determine the median conversion. The practical application of some of ADC, its end figures are not reliable, need to give up, so that measurement accuracy is reduced by half, this should be the choice when the ADC to be full

40、y considered. Also, be sure to enable measurement of the signal through the op-amp circuit, its voltage amplitude at the ADC within the scope of work.(3)Sample ChannelADC sampling channel is also able to input analog signals into large ones. In selecting analog-digital conversionDevice, we should ta

41、ke this into account, that is, parallel input channels simultaneously, or the order of the serial input.2ADC cell design(1)ADC chip selectBased on the above choice of analog-digital conversion of basic technical indicators, data acquisition system used as the ADS8361 chip ADC module, ADS8361 is the

42、production of Its ADS8361 is a dual-channel, four-way, analog differential input, 16-bit A / D conversion precision device; it to be divided into two four-channel differential inputs are connected to a stand-alone converter, and can complete pairs of signals collected at the same time, the maximum c

43、onversion rate of up to 500kHz, which 2s completing a second A / D sampling, sampling after the data from the serial access on the output. It operates in the 50kHz frequency has a strong anti-interference ability,Particularly suitable for high sampling rate data acquisition requirements of occasions

44、, ADS8361 using SSOP-24 package. In addition, ADS8361 also provides high-speed dual serial interface can be effective in reducing software overhead, and power consumption is very low, only 150mW. Shown in Figure 4-5, the chip ADS8361 has two internal sample-hold devices. Allowed to enter the four-ch

45、annel differential signal with a 2.5V internal reference voltage output (pin directly to the output +2.5 v), the input signal range is (if using the internal reference voltage, then the input signal range of-2.5v +2.5 v) 4 analog input .The photo shows the pin diagram ,4-6 in which the chip-select s

46、ignal, BGND digital manner, CLOCK is the clock input, CONVST pin is the A / D conversion pulse input pin, Ml, M0, A0 pin used to select sampling channel and data channels; RD pin to read the data pins.The photo shows the pin diagram ,4-6 in which the chip-select signal, BGND digital manner, CLOCK is

47、 the clock input, CONVST pin is the A / D conversion pulse input pin, Ml, M0, A0 pin used to select sampling channel and data channels; RD pin to read the data pins.Acquisition circuit works: VA + is positive that the output number, VA-inverting signal output terminal for the REF for the reference v

48、oltage input, CD4053 access multiplexer switch; ADS8361 The CS pin is the chip select terminal, Ml,M0, A0 pin used to select the sample channel and data channel; RD pin to read the data pins, CONVST pin is the A / D conversion pulse, in use with the CONVST pin RD should be connected, CLOCK pin with

49、the input sampling clock, DATAA, DATAB is the serial data output; the other seven Lu acquisition signal (VB +, VB-), (VC +, VC-), (VD +, VD-), (VE +, VE-), (VF +, VF-), (VG +, VG-), (VH +, VH-) the collection of the same principle with the first channel to achieve 8-channel vibration signals A / D c

50、onverter; 、4.4.3 MCU Control Unit DesignSystem, the choices are STC12C5410AD Type MCU as a controller, the series microcontroller is a single clock / machine cycle (1T), is compatible with 8051 microcontroller core is a high-speed / low power a new generation of 8051, the new pipeline / reduced inst

51、ruction set architecture , the internal integration of special reset circuit MAX810.It has about features: enhanced 1T pipeline / RISC 8051CPU, working voltage: 5V. Operating frequency up to 48MHz, user application space 10K, on-chip 512-byte RAM. A total of two 16-bit timer / counter; SPI synchrono

52、us asynchronous serial port, master mode / slave mode. clock sources: external high-precision crystal / clock, the internal R / C oscillator; users to download the user program, the option of using the internal R / C oscillator or external crystal / clock; room temperature, the internal R / C oscill

53、ator frequency is :5.2MHz 6.8MHz, high accuracy is not an option to use the internal clock。Microprocessor part of the working principle: The system uses a master-slave MCU design, the main microcontroller Uh1 as the systems central controller to control data acquisition from the SCM Uh2 and various

54、I / O port for communication between and, through the USB interface Uh2 collected from the microcontroller to the data upload to the PC, for processing and analysis; from a single charge of data collection and acquisition channel choice. This bit is designed to be distributed to the main tasks carri

55、ed out simultaneously from the microcontroller to improve the system in real time. Shown in Figure 4-9 is a circuit diagram circuit board PCB4.4.4 USB Interface Module1USB InterfaceUSB is a Universal Serial Bus (Universal Serial Bus) is referred to as the end of 1994 by Compaq, IBM, Microsoft and ot

56、her companies have jointly put forward in 1995, Compaq and other companies to address the deficiencies of the traditional bus to promote a new type of serial communication standards, in recent years in the PC area has a wide range of applications, such as mobile storage devices, scanners, digital ca

57、meras, digital cameras, audio systems, monitors, input devices, etc., due to PC, is now equipped with USB interface, but also There are many manufacturers offer USB chips, peripherals,USB is now entering the golden age of its development. This provides USB-based Data Acquisition Instrument developme

58、nt has brought momentum.2USB Interface Features(1) Connection easy, easy to useUSB for all USB peripherals to provide a single, easy-to-standard interface, thus simplifying the design of USB peripherals, but also solve the user to determine which plug socket which corresponds to the time of issue an

59、d the realization of a single data common interface.(2) Independent power supply, reducing the cost of peripheralsCommon use of serial, parallel port devices require a separate power supply system, while the USB device is not required for the USB interface provides a built-in power supply. USB power

60、 supply to its low-voltage devices downstream of the 5-volt power supply, so the new devices do not need a dedicated AC power supply, and thus reducing the cost of these devices improve the quality price ratio.(3) Faster to meet the requirements of different peripheralSpeed of performance is one of

61、the salient features of USB technology. From USB1.x to USB2.0, the transfer rate of 115 480Mbps range, faster than the serial port a full one hundred times faster than the parallel port has more than 10 times, you can adapt to different requirements of speed peripherals.(4) USB support for PNP (Plug

62、 and Play)USB supports auto-configuration, when users connect USB peripherals to a running system, WINDOWS able to automatically detect peripherals, load the appropriate software drivers. Peripherals for the first time to connect to the system, WINDOWS driver software may prompt the user to insert t

63、he disk, in addition to install is automatic, without locate and run the installation program or reboot the system when the use of peripherals. USB also supports hot-swappable, you can connect or disconnect at any time, peripherals, regardless of whether the system or peripheral boot, will not damag

64、e PC or peripheral. When the peripheral is connected, the operating system will be detected and ready to use。窗体顶端第4章 便携式旋转机械振动监测系统设计随着企业设备治理的现代化,如何使设备,连续,可靠,安全,高效运行,以满足现代企业治理的要求,显得尤为重要。旋转机械设备运行过程中的振动信号,产生了专门多隐藏的信息,能够关心人们正确判定的旋转机械状态的操作过程中的各类。振动分析的理论和状态监测技术是不可分割的有机体。基于振动分析的旋转机械状态监测系统运行过程中的旋转机械振动产生的核心信

65、息,以确定旋转机械运行或发生专门。4.1系统的工作原理该系统的工作原理:此次收购旋转机械振动传感器设备运行中的振动信号的过程中,过滤后的硬件电路放大,A / D转换,然后通过USB接口上传数据到运算机进行处理;电脑主机可通过信号分析与处理和涂料相关的波形分析软件的应用程序,然后,通过相关的波形分析和频谱分析,以确定健康状况的数据收集器的采样率,通道选择等相应的参数设置;机械和设备。4.2系统结构图那个系统的设计理念是自上而下的设计,第一个设备来实现的总体规划功能,然后划分功能子模块,实现系统的整体设计框图如图1所示的硬件和软件的总的工作。4.3振动速度传感器的选择振动传感器(传感器)是一个集合能够产生旋转机械振动信号,按一定的规律转换成相应的实物量或信号和其他输出设备的振动信号,是实现大型旋转机械状态监测假如没有振动传感器的一个重要环节的原始振动信号准确地捕捉和转换,旋转机械状态监测无法实现。通过收集不同性质的振动信号可分为如下:加速度,速度,位移等。振动传感器的选择必须考虑传感器的性能要求;传感器的静态和动态特性。振动传感器静态特性的要紧参数有:线性度,辨论率和灵

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