POMINI磨床结构

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1、POMIONI 磨床外观示意（各个轴在磨床上的所在位置及名称）POMINI磨床系统结构后床身（砂轮拖架床身）：平导轨+平导轨1590后床身（砂轮拖架床身）：平导轨+平导轨Rear Bed Main Dimensions后床身的的主要尺寸The followi ng are pertinent dime nsions that are used whe n compari ng mecha ni cal structure:210 mmWidth of each flat wayThick ness of the coun ter way/un dergrip (gib area) 100 mm

2、Exter nal width of ways: Ion gitud inal wheel travel1500 mm后床身-砂轮拖架两侧的可伸缩保护盖板Diameter of the carriage tran slati on screw200 mm后床身砂轮拖架两侧的可伸缩保护盖板床头箱的三级皮带传动床头箱的三级皮带传动cM床头箱内部由套筒驱动的顶尖前后伸缩传动示意床头箱内部由套筒驱动的顶尖前后伸缩传动示意图OSCQ01-3P顶尖外部的缓冲器(QUILL BUMPER )顶尖外部的缓冲器(QUILL BUMPER )标准的轧辊支撑架(STANDAR NECKREST )标准的轧辊支撑架(

3、STANDAR NECKREST )rIW轧辊支撑架的大致调整圆盘S408100-3P轧辊支撑架的大致调整圆盘由电机驱动定位的轧辊支撑架由电机驱动定位的轧辊支撑架位于轧辊支撑架上的软着陆位于轧辊支撑架上的软着陆PARriC.POSIZ.FINECORSAi1_/|亡 * o 扯- n ，L T-lw I *L21EltEHBaft SHU D 边位于支撑架上的轧辊轴承座翻箱装置位于支撑的轧辊轴承座翻箱装置架上砂轮拖架床身导轨内部状况（0.02mm间隙的油膜厚度 一典型）1595砂轮拖架床身导轨内部状况（0.02mm间隙的油膜厚度一典型）纵向移动弧形齿和齿轮LONGITUDINAL FEED S

4、CREU纵向移动弧形齿和齿轮后床身的安装及吊装示意后床身的安装床身上砂轮头前后进给的子基座（X-BASE ）X ftKIS ftCTURTDR5EE S4031fi0-eQ.1 Hicron ReaolutianUHFFLHthn MAX STROKEWHEELHEHD fiLURY3 FULLY SUPPORTED. NO OUERHANR AT THF UERY FORWARD AND DACKliJARD POSITIONS /1-t7:1LONGITUDINAL CARRIAGE JfiYSTOTAL HVDROSTflTlflEARING AREA :1B576 Cti2 (2569

5、 Sq, Inch)后床身上砂轮头前后进给的子基座（X-BASE ）轴在机床上的分布示意图X axisY axisU axisA axisS2 axisS1 axisV axisC axisE axisQ axisA1 axis轴在机床上的分布示意图carriage Iongitudinal motion along the roll; 砂轮拖架轧车昆车昆身纵向移动的轴 wheelhead cross motion towards the roll;砂轮头垂直于（朝向/离开）轧辗 micrometric axis for profile generation;微量进给用于辗型的生成microm

6、etric axis for in feed and load control; 微量进给的轴用于进给及载荷控制wheel approach axis and alignment probe; 砂轮接近轴及对中探头wheel spindle rotation;砂轮主轴旋转roll rotation;轧车昆旋转caliper motion along the ro；测量器沿轧辗辗身纵向的移动caliper arms closing/opening motion; 测量器臂闭合/打开的动作upper arm measuring glass scale;上测量臂的线性光栅尺lower arm mea

7、suring glass scale;下测量臂的线性光栅尺telescopic arm of Eddy Current device 用于涡电流/超声波装置的可伸缩臂前床身：工件床身（轧辊）290ABCD枫山o 寸 LOI OS0Q06P12二前床身：工件床身900413804砂轮头内部的示意及动作IkCARRIAGEIBALL SCREUxf!00xl6 pitch UHEEL/ SUB/BASE 4 X AXI5THRJST BEARIHGAR INGTHRUST砂轮头内部的示意及动作rJi砂轮主轴1?101.1443Z3nF0 AIL FTLHTHICKNESE 臼*05砂轮主轴倾动进给

8、机构及装置r.Tivr-frrn 射丄宁“汀rf*VF FEED ft匸TCGW i* PXJS-芦喩7伽$;-rflConErftJC IHfEEG rnftNWL/uTOH. J ENH限疋苗FFU-lOfiP匚时窝RSCWffffl/lC。朋z诚 Of T!LY-IHFE(f 5rSTCn WHQQNG THE UHEEt 1 科日甌伽曲 POSITION備的低凯伽恥 吆心FUNC 口旅:卅TYPE Of L跳川丿擁咖H Y 占RPCWTP” LJ ir / 酎fV仇啊跆LEUE 口SCHE7IC OPfiW櫛 Of HL7 1FED5占花J?现山胎 心EM匸UG曲站？Pm” EH U5

9、IN 匚 F Z： FC3 rLSOh? &出F -？昭-&於加SmEJ倾动进给机构及装置（Y轴及U轴）uJuLCJuJuS落S繆X。 go So so Mo 皿。go 芳 X。so 3 o 芳 ao000 go 000uao Mo SO 30000000JI coo goCCQ ucooco。 誉go g誉程誉 芒So芒誉芒 30003 30 弓 芳 盟O弓s S处。go ,o阳o Mo誉萼3 .o9003QO ”o3DO 沁 o CDOcoocoo cooBDO砂轮及发兰装配OS0020-1砂轮及发兰装配砂轮快速更换装置示意图砂轮电机S403180-ISP砂轮电机冷却液的过滤及沉淀（循环使

10、用）Impianto su macchina冷却液的过滤及沉淀OS0021-4PABiiEDCFKU111 Iy砂轮平衡（通过电磁阀控制，向发兰中注水来完成砂轮的平衡）OS0022P= 1DODD D D 11UUULJ口 口 口砂轮平衡由电机控制的，砂轮探头的前后动作及砂轮探头示意SENSOR!S4031&0 3-2P砂轮探头的传动及砂轮探头短行程的动作过程（由砂轮电机的功率控制）OS0032-3P二 严昇尹* - 1A O：*-U - .珂 如 B ljv q lF 2 tr H| ,a. 4rE-i Vp 4et* iP:-C-* HH. . *OS0032-4P短行程动作过程POMIN

11、I专利技术的，独立测量器。The Eddy current device with coil diameter of 5mm can reach the following performances.带有5mm探伤线圈的涡电流探伤装置可以完成的性能测试:Defect type5mm coilsMi nimum width （最小宽度）Mi nimum depth（最小深度）Cracks2.5 mm0.1 mmBruiseDelta 10ShCVoids2.5 mm2 mm独立的测量器床身及测量的示意过程（更高精度的全范围的测量） WHEEL SPINDLE AIS静平衡的砂轮平衡架静平衡的砂轮

12、平衡架OS0021-8P砂轮的静平衡：是为了消除由于砂 轮制造方面的的原因而产生的不平 衡。砂轮的动平衡：是为了消除当砂轮 旋转起来之后，由旋转而产生的振 动，可能来自砂轮，也可能来自主 轴或其它方面。用于将惯性块升起的弹簧包用于惯性块升起的弹簧包地面操作台（传统的结构，现在用一台普通PC或Siemens的PG来代替老的MMC ）操作台分为：地面操作台和砂轮拖架操作台两个，要用钥匙开关来进行选择。并且，砂轮拖架操作台的操作优先级高于地面操作台）地面操作台润滑点nlogs n1Q90 卜|W3004S0242lhuR2日019093SQQ5Q0Q日FUF!匚 FluU IH&O1 -!l-E.Q

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14、 匚 E5QQ&；RMTXMdCC32BXM1XMtCCS2B11-WCHI 阻CAL PERFDDnTOCKMKWLIC unnKiTi.llrKLLSOElOTimTIC CIFRCIEEEUf=6?CUCLLKDXTID1 甲cwns srffl】L2ff! u4葩fAAiCK242424LHLUk HNU POSSIBLE FILLHB300139ACTUATE1000lBOB10B0EFDF ruucncFILL3QGQ10QOLLtfiM LH REPLACE303000REFLACE5DD5DD呱KMiCD32QHrt324150250Machine to 仲 EEJ1TSHYD

15、RAULIC UNITU H?CATDM U肛TLUBPICATCQN UNITLUBRICATIDM UNI1SIFT LWDMiJinFWB LIBRIQAT谢 UIJTCH.LW? PM QFWHFC： JnWfflrftTJC 加 IMCTRiTETmrucr：3233303523730394 El414243444546jkteWewTJE537令rAl令iAi竽C冋K242424UltUK HNUPOSSIBLE FILL：N仲2415B15BACTUATEFILL100015G10B0LLbAN UH REPUTE399039093090REPLACE000EQ0B：AriTHN

16、32G5BGBBITt32Z501506094SQMACHINE COhFLUEMTSURJCATIDN UHITllEL FEfCiMiTFKnrftTrc smoE warwnbie nu nmMVMtfni VB. Eli FKiQMmmmra?tCBDf5 EUnvm|申棺匚仆1 4742495D5152535455365?52596061SjffTERUEffr Wns3_s 叫尹亦史尊o甜血1A1DECK2424LHLUt ANU PDB9IBLE FILL：:HC150ACTUATE10001B0B1000FILL1090100030GLLbAN LK! REPUTE310羽BP

17、REFLACE590BSS95000：flMTHI132xniMCGIL DLMZaVLE 22CC32BxmM145D21在 PLC 中设置维护报警计时器， 当需维护的润滑的润滑点的计时时间到后， 计算机的屏幕自动出现 要求进 行维护 的信息，只有进行了人为的手工清除动作，否则该信息将一直存在（该操作在 CNViwer 中的 F11Maitenance 显示页面中） 。将机床上的各润滑点分为按照不同时间需进行的项目，计时时间到后，自动出现提示信息，该信息只是信息而不是报警，因此机床可以继续操作。良好的维护思想和例行的检查对机床的良好运行是至关重要的。磨床型号定义XXX-X-XXXX ： WH

18、EEL HEAD MOTOR POWER-砂轮电机功率403：110KW425：130KW408：25KW409；30KW431：15KWX ： HEADSTOCK MOTOR TORQUE-床头箱扭矩0： 4800KPM2：7800KPM3： 2400KPM9：800KPMX：THE DISTANCE BETWEEN TWO GUIDWAY CENTER -前床身两导轨中心线之间的距离7： 1100mm8：900mm7L ： 1300mmHD-Headstock DriverTT-Table Travel电机清单Grinding Wheel磨削砂轮Sieme nsA.C.1PH7-228-2

19、HD00129 kWYesSquirrel cage, pulley shaft extension, continuous duty, drip proof protected enclosure (IP 55), roller bearings, precision dynamic balanee, class of insulation F, built-in encoder.Head-stock床头箱Sieme nsA.C.1 LA8-317-8AB60200kWYesSquirrel cage, pulley shaft extension, continuous duty, dri

20、p proof protected enclosure (IP 55), roller bearings, precision dynamic balanee, class of insulation F, built-in encoder.Carriage (Z-axis) 砂轮拖架Sieme nsA.C. servo1FT6 086-8AC7123 NmYesTotally enclosed IP 64, integrated tachometric and rotor position transmitter, incremental encoder for position contr

21、ol - 0/2000 rpmWheel-head (X axis) 砂轮头Sieme nsA.C. servo1FT6 082-8AC7111.4NmYesTotally enclosed IP 64, integrated tachometric and rotor position transmitter, incremental encoder for position control - 0/2000 rpmCrow ning (Y axis) 凸度装置Sieme nsA.C. servo1FT6 041-4AF712.15NmYesTotally enclosed IP 64, i

22、ntegrated tachometric and rotor position transmitter, incremental encoder for position control - 0/3000 rpmMicro-i nfeed (X axis) 微量进给Sieme nsA.C. servo1FT6 041-4AF712.15NmYesTotally enclosed IP 64, integrated tachometric and rotor position transmitter, incremental encoder for position control - 0/3

23、000 rpmWheel approach (A axis) 砂轮接近Sieme nsA.C. servo1FT6 041-4AF712.15NmYesTotally enclosed IP 64, integrated tachometric and rotor position transmitter, incremental encoder for position control - 0/3000 rpm电机清单Positi onManuf.TypeModelPower or torqueFreq. Contr.NotesCaliper arms (C axis) 测量器测量臂Siem

24、e nsA.C. servo1FT6 041-4AF712.15NmYesTotally enclosed IP 64, integrated tachometric and rotor position transmitter, incremental encoder for position control - 0/3000 rpmCaliper carriage (V axis) 测量器拖架Sieme nsA.C. servo1FT6 041-4AF712.15NmYesTotally enclosed IP 64, integrated tachometric and rotor po

25、sition transmitter, incremental encoder for position control - 0/3000 rpmE.C. arm(A1 axis) 涡电流臂Sieme nsA.C. servo1FT6 041-4AF712.15NmYesTotally enclosed IP 64, integrated tachometric and rotor position transmitter, incremental encoder for position control - 0/3000 rpmOil pumps油泵Sieme nsA.C.1LA7-106-

26、6AA111,5 kWNoSquirrel cage motors, totally enclosed fan-cooled - 1100 rpmSpin die oil pump 主轴油泵Sieme nsA.C.1LA7-133-6AA114 kWNoSquirrel cage motors, totally enclosed fan-cooled - 1100 rpm磨床及系统之间的相互通讯! OPTIONALTo Mill or I HostComputer(with database)PrinterTo other iIgrinders :MMC(Sinumerik 840D CNC)

27、InspektorPCCNC- PLC system(or Internet)Data transfer ormaintenance(Teleservice)Compaq Prolia ntServerCompaq Pen tiumOffice stati onFiber optic link to mill computerLaser prin terCompaq Pen tiumRoll Grinder 1Compaq Pen tiumRoll Grin der 2Deskjet prin terJ-T. u uDeskjet prin terNetwork hubRollshop Com

28、puter n etwork with fiber optic link and Windows NT 4.0Compaq Pen tiumRoll Grin der 3Compaq Pen tiumRoll Grin der 4Compaq Pen tiumRoll assembly areaPrimaryData In putThreshold setupGrin di ng scheduleHTT1 卜 Roll1卜 Roll data and geometry/| Roll set datatolera nces* WR pairChock1 Grind filessta ndby m

29、ap1* WR pair data1# Bearing(roller, 1卜 Dress files1卜 BU standbythrust andmapMorgoil)| LI1 BU data Wheel Profile files (sinu soidal,S in gle andDouble Poli no mial)Roll ground! Roll performa neeA Chock service performanee setupBearing service performanee setupGrind specificationsOFFICEFUNCTIONSChockB

30、eari ng WheelTrack ingI卜 RollChockBeari ngWheelOffice/Assembly SCREEN Track roll moves betwee n racks, as declared by opeartorsASSEMBL Y AREA Fun cti onsOffice/AssemblyArea Scree n*OFFICE Fun ctio nsChock/Beari ngAssemblyLoader(l/1 11 y /(see previous page)*Roll/ChockAssembly*Staus/Performa neeIn putRoll chock in g/pairi ng DisassemblyLoder mapLoader sequeneeRoll set ticket prin toutA AssemblyA Roll Chock Disassembly