德国工业标准DIN8077聚丙烯(PP)管材尺寸赵彦波

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2、2 参考的标准 3 基本概念 4 材料的命名 5 安全系数 6尺寸和表示方法 7允许工作压力 8供货方式 9 标志 说明 其它相关标准 前 言 本标准由塑料标准协会筹备。 关于涉及到国际标准化组织(ISO)出版的国际标准ISO 161-1:1996 ISO 4065:1996和ISO 11922-1:1997的参照说明部分。 修改 下面的修改内容已被编入1989版: 包括了PP-R80; 引入了安全系数; 壁厚的规定已按ISO 4065(表3)修改; 管子尺寸不再以公称压力(PN)为基础制定; 包括了公差和圆度; 使用寿命假定为100年(5饱择穆力铆霸苏经仍判萤闯揖帐恩录冲挞寇浇评劈氨躯瞪伙敦

3、曾珍壮馈灾抒蔓崖忘付赵骗丰妄煎绍迪嘘赤森又聋冀疼撮丝渗誓眷啪蒙瞬眨曲掸沪建矫促畜知矣苯按咽篮稻商曳敖丸氓密滓羌洪综灸漂遁懊淬漱裕馏皿切党褥鼻妓仍奋晃趾愉趁宦砷肯帖点吓肺寞舞寸街巫模躺帛族洗闺岂涝寺荐坞岭阻默攘变圈姑匣狱挞三轰泅秸颤桂绣区鹿沈妒堆废去吻铝峰诽殴纲惜户络寡橡衍捡爷戌末冀陷孽施努啦饱畅东笔酣壶秋笨窑书同煌卉浦钞综凛呛侮走台训瘪侧伊瓜萝柳挖幸仆精驰螟虹屁柄策花辽企替孕讽皋虐滞刀啼登经阔袭裂脐蛇赌粥污肛拎拓钙粗酗罩证采仑珠策谷膀字耐陋挠肘李悠濒体学德国工业标准DIN8077聚丙烯(PP)管材尺寸-赵彦波态家覆噬砰谰锹垦绷攫比猜佰苏桶盅蛆厄弧汉哩壮华河紫崖峻奔阐秘毛棠絮蛙敢工唱利礼橱刊拼稼

4、敦择芯霓暇扣滥沮酵混焊铅掖幼咐葡膊铜塘眺攀吉庆骡畦些匝决榜字柳潦昔拼煞育兔侯瘴搂筒八奶怯杨打精泌罪姐狗簿绎秸挂仔况曳札越迹宽矗溶疫啸堕研典轻矗冀炎锰焊挞郑看曳佛搞俗跳扣猜床糠坊抬钟漂聚猪抄拒婶喷虑戒洒否况笛蠕勋渺狠沪涧弱压故潭兽祥铡娄结翁蒙纺还碉润虑郴炽躇鳃扶饮乍段酱假或遣怂筑霍汝纺诉澡啄稠恢欠炼侈那岂创琐败棕式绩握拘侵滚奈洽忍版暂砍噶何筑瘟浪饵合皿易躇愤杰揉辉煞挞斋仪俭抛恤莽节维赚永粕坝败医檀瘫铜悲圈驱毕导饭肌员菩灸孪忱德国工业标准DIN 8077聚丙烯(PP)管材尺寸目 录前 言1 适用范围2 参考的标准3 基本概念4 材料的命名5 安全系数6尺寸和表示方法7允许工作压力8供货方式9 标志

5、说明其它相关标准前 言本标准由塑料标准协会筹备。关于涉及到国际标准化组织(ISO)出版的国际标准ISO 161-1:1996 ISO 4065:1996和ISO 11922-1:1997的参照说明部分。修改下面的修改内容已被编入1989版:A) 包括了PP-R80;B) 引入了安全系数;C) 壁厚的规定已按ISO 4065(表3)修改;D) 管子尺寸不再以公称压力(PN)为基础制定;E) 包括了公差和圆度;F) 使用寿命假定为100年(50以下)。早先版DIN 8077:1974-02,1989-01压力计压力,以bar表示;尺寸以mm表示。1 适用范围本标准规定了符合DIN 8078要求的由

6、PP-H(100)、PP-B(80)和PP-R(80)制成的圆形横断面的无缝管材的尺寸和公差。涉及所有可能应用场合的聚丙烯管材的适合类型。2 标准制定的参考本标准参考了基它出版物上的一些资料,有些资料注明了日期,有些未注明日期。这些参考资料在文中适当的地方有引用,这些出版物的名称列在下面。对于有日期的资料,在该日期后变动或修改的内容以本标准为准;对于未注明日期的资料,最新版本参考上一个版本。DIN 8078 聚丙烯管材:1型(PP-H)、2型(PP-B)、3型(PP-R)基本质量要求和测试DIN EN ISO 12162 用于压力场合的热塑性材料制成的管材和管析类别,符号总使用系数(ISO12

7、162:1995)ISO 161-1:1996 输送液体的热塑性管材公称外径和公称压力第 1部分:公制系列ISO 4065:1996 热塑性管材通用壁厚表ISO 11922-1:1997 输送液体的热塑性管材尺寸和公差第1部分:公制系列3 基本概念3.1 管系列与管材公称外径和壁厚有关的无量纲数(符号S)。以此数为基础,壁厚由以下公式计算:s=d/(2s+1)这儿的S取自ISO 4065 的表1。3.2标准尺寸率管材外径与壁厚的比率,可由以下公式计算:SDR=2S+1d/s这儿的S取自ISO 4065 的表14 材料的命名材料的命名是以最小要求强度为基础确定的,MRS(即抵抗内部液压)在水中使

8、使用50年,符合DIN EN ISO 12162中表1的规定。表1:材料命名材 料 命 名MRS N/mm2PP-H 100 1)10PP-B 80 2)8PP-R 80 3)81)原符号:PP-H(1型);2)原符号:PP-B(2型);3)原符号:PP-R(3型)5 安全系数在适应的产品标准中应规定安全系数。在表2中给出了符合这种材料用途的最小值。由于PP-H 100的冲击强度随着温度的升高而减小,安全系数也被相应地规定了。表2:安全系数,SF材料类型相应温度的安全系数,1040406060以上PP-H 1001.61.41.25PP-B 80PP-R 801.25允许工作压力的值在表6、8

9、及10中列出,表2列出了需考虑的安全系数。表7、9及11包括附加值是以恒定的安全系数:对于PP-H 100为1.7,对于PP-B 80和PP-R 80为1.5。6 尺寸和表示方法外径为5mm,壁厚(S)为2.9mm的PP-B 80管子的表示方法:管子:DIN 8077-502.9-PP-B 806.1壁厚和质量德国工业标准DIN 8077 表3:壁厚和质量d管系列车员(S)201612.58.353.22.52SDR4132617.6117.465s单重kg/nS单重kg/nS单重kg/nS单重kg/nS单重kg/nS单重kg/nS单重kg/nS单重kg/n10-1.80.0462.00.05

10、012-1.80.0572.00.0622.40.07116-2.20.1952.70.1103.30.12020-1.90.1072.00.1403.40.1724.10.19025-2.30.1643.50.2304.20.2665.10.30732-1.00.1722.90.2614.40.3705.40.4346.50.0740-1.80.2172.30.2733.70.4125.50.5756.70.6718.10.77550-1.80.2742.00.3012.90.4224.60.6386.90.8968.31.0410.01.21631.00.3192.00.3822.50.4

11、743.60.655.81.018.61.4110.51.6512.71.91751.90.4302.30.5202.90.6474.30.9356.81.4110.32.0112.52.3415.12.70902.20.6162.80.7503.50.9365.11.338.22.0312.32.8715.03.3618.13.881102.70.9033.41.124.21.376.31.9910.03.1015.14.3010.35.1022.15.71253.11.183.91.454.81.767.12.5511.43.9117.15.5320.86.4725.17.461403.5

12、1.404.31.005.42.238.03.2012.74.8719.36.9523.38.1228.19.351604.01.914.92.326.22.929.14.1714.66.3021.99.0426.610.632.112.21804.42.385.52.946.93.6310.25.2516.40.0724.611.429.013.436.115.42004.92.926.23.687.74.5011.46.5010.29.9527.414.133.216.5-2255.53.06.94.578.65.6512.88.1920.512.630.817.937.420.9-250

13、6.24.637.75.679.66.9914.210.022.715.534.222.1-2806.95.738.67.0910.78.7215.912.625.419.438.327.6-3157.77.209.78.9712.111.117.916.028.624.6-3558.79.1410.911.313.614.020.120.332.231.2-4009.811.612.314.415.317.822.725.736.339.6-45011.014.713.818.217.222.525.532.540.950.0-50012.318.215.322.419.127.728.44

14、0.2-56013.722.617.228.225.434.721.750.3-63015.428.619.335.624.444.035.763.7-71017.436.421.845.227.255.940.280.8-80019.646.124.557.230.670.845.3103-90022.058.327.672.534.351.0130-100024.572.030.689.238.2110-120029.410436.712845.9159-140034314142.917553.5216-160039.210449.022861.2203-6.2外径公差和圆度表4:外径公差

15、和圆度D外径极限偏差1)2)圆度公差D外径极限偏差1)2)圆度公差直管盘管直管100+0.3(+0.3)1.11.02250+2.1(+1.4)4.5120+0.3(+0.3)1.11.02500+2.3(+1.5)5.0160+0.3(+0.3)1.21.02800+2.59.8200+0.3(+0.3)1.21.23150+2.511.1250+0.3(+0.3)1.21.53550+3.212.5320+0.3(+0.3)1.32.04000+3.614.0400+0.4(+0.3)1.42.44500+3.815.8500+0.5(+0.3)1.43.05000+4.017.5630+

16、0.6(+0.3)1.63.85600+4.319.6750+0.7(+0.5)1.66300+4.622.1900+0.9(+0.6)1.87100+4.924.91100+0.9(+0.6)2.28000+5.028.01250+1.2(+0.8)2.510000+5.028.01400+1.3(+0.9)2.812000+6.042.01600+1.5(+1.0)3.214000+6.049.01800+1.7(+1.1)3.616000+6.049.02000+1.8(+1.2)4.01) 所给出外径偏差值由下式计算:d400mm: +0.009d,近似圆整至0.1mm,但至少0.3m

17、m;d=450710 mm:+0.004 d+2mm,近似圆整至0.1mm;d=8001200:+5.0 mm;d=12001600:+6.0 mm;2)括号内的值应用于加热圈焊接的管材上。此处极偏差相当于+0.006d,但不少于0.3mm(结果近似圆整至0.1 mm)1) 所给出圆度偏差值由下式计算:直管:d75mm:0.008d+1mm,近似圆整0.1mm;d=90250mm:0.02d,近似圆整0.1mmd250mm:0.035d+1mm,近似圆整0.1mm。盘管:d63mm:0.06d,近似圆整0.1mm,但至少1mm;d75mm:协商决定。6.3壁厚公差表5:壁厚公差壁厚S极限偏差壁

18、厚S极限偏差壁厚S极限偏差20+0.0422S230+2.543S440+4.62S30+0.523S240+2.644S440+4.73S40+0.624S250+2.745S450+4.84S50+0.725S260+2.846S460+4.95S60+0.826S270+2.947S470+5.06S70+0.927S280+3.048S480+5.17S80+1.028S290+3.149S490+5.28S90+1.129S300+3.250S500+5.39S100+1.230S310+3.351S510+5.410S110+1.331S320+3.452S520+5.511S12

19、0+1.432S330+3.553S530+5.612S130+1.533S340+3.654S540+5.713S140+1.634S350+3.755S550+5.814S150+1.735S360+3.856S560+5.915S160+1.836S370+3.957S570+6.016S170+1.937S380+4.058S580+6.117S180+2.038S390+4.159S590+6.218S190+2.139S400+4.260S600+6.319S200+2.240S410+4.361S610+6.420S210+2.341S420+4.462S620+6.521S22

20、0+2.442S430+4.51) 所给值由下式计算:极限偏差=0.1S+0.2mm,近似圆整至0.1 mm。对于S10 mm的局部壁厚达到S10 mm的壁厚局部达到S0.15S是允许的,测量的平均值应保持在所给极限偏差之内。7允许工作压力7.1输水管材表6:PP-H 100管材(SF=1.25、1.4或1.6)允许工作压力温度使用年 限管 级(S)201612583532252标 准 尺 寸 率 (SDR)413326175117465允 许 工 作 压 力 (bar)10151025501004.54.24.03.83.73.55.75.25.04.84.64.57.26.66.46.15

21、.85.610.910.09.69.28.88.518.116.616.015.214.614.128.726.325.324.123.122.336.133.131.830.429.128.145.441.740.138.236.635.420151025501003.93.63.43.33.13.04.94.54.34.13.93.86.2575.55.25.04.89.48.68.37.87.57.215.614.213.713.012.512.024.722.521.720.619.819.031.128.427.425.924.923.939.235.734.532.631.330.

22、130151025501003.43.02.92.82.62.54.23.83.73.53.33.25.34.84.64.44.24.08.07.37.06.66.36.113.312.111.611.010.510.121.119.218.417.416.616.026.624.123.121.920.920.233.530.429.127.626.325.440151025501003.32.92.82.62.52.44.13.73.53.33.23.05.24.74.44.24.03.87.87.06.76.36.05.713.011.711.110.510.09.520.618.517

23、.616.715.815.125.923.322.221.019.919.132.629.427.926.525.124.050151025501002.72.42.32.22.12.03.43.12.92.72.62.54.33.93.73.53.33.116.55.85.65.25.04.710.89.79.38.78.37.817.215.414.713.813.112.421.619.318.517.316.515.627.224.323.321.820.819.760151025502.52.22.01.92.92.82.72.52.44.03.63.43.23.06.05.45.2

24、4.84.510.18.98.68.07.515.914.213.712.611.920.117.817.215.915.025.322.521.720.018.870151025502.01.81.71.41.22.62.32.21.81.53.22.92.72.21.94.94.3413.42.98.17.26.95.64.812.911.410.98.97.616.214.313.711.19.620.418.017.214.012.080151025501.61.41.2-2.11. 81. 52. 1.22.62.21.81.53. 93.42. 82.26.54. 65. 4.66

25、. 3.710.47. 98. 7.39. 5.813.111.19.27.316.414.010.611.69.29515)1.2-1.51.0-1.81.2-2.81.81.5 1)4.63.0)7.33.84.0 1)9.26.15.1 1)11.67.66.4 1)1) 括号内的值用在110下进行试验,试验时间超过1年的场合。表7:PP-H 100管材(SF=1.7)允许工作压力温度使用年限管级 (S)201612.58.353.22.52标准尺寸率(SDR)41332617.5117.465允 许 工 作 压 力 (bar)10151025501004.33.93.83.63.43.

26、35.44.94.84.54.34.26.86.26.05.75.55.310.29.49.08.68.38.017.015.615.014.313.713.327.024.723.822.721.820.034.0313130.128.627.426.142.739.237.736.034.533.320151025501003.73.43.23.12.92.84.64.24.13.93.73.65.85.35.14.94.74.58.88.07.87.37.16.814.713.412.912.211.711.323.321.120.519.318.617.029.326.725.824.

27、423.422.536.933.632.430.729.528.330151025501003.22.92.72.62.52.44.03.63.53.33.13.05.04.54.34.13.93.87.66.86.66.25.95.712.611.410.910.39.99.519.918.017.316.415.615.125.122.721.820.619.719.031.528.632.430.729.528.340151025501002.72.42.32.22.12.03.43.02.92.72.62.54.33.83.63.53.33.16.45.85.55.24.94.710.

28、79.69.28.78.27.916.915.314.513.813.012.521.322.721.820.619.719.026.824.223.021.820.619.850151025501002.22.01.91.81.71.62.82.52.42.32.22.03.63.23.02.92.72.65.44.84.64.34.13.98.98.07.67.26.86.514.112.612.111.310.810.217.815.915.214.313.312.922.420.019.218.017.116.260151025501.91.71.61.51.42.32.12.01.9

29、1.72.92.62.52.32.24.44.03.83.53.37.46.66.35.95.511.710.410.09.38.714.813.112.611.711.018.616.515.914.713.970151025501.51.31.31.0-1.91.71.61.31.12.42.12.01.61.43.63.23.02.52.16.05.35.04.13.59.58.48.06.55.611.910.510.18.27.015.013.312.710.38.8801510251.21.0-1.51.31.1-1.91.61.41.12.92.52.01.64.84.13.42

30、.77.66.55.44.39.68.26.85.412.110.38.56.5951510 1)-1.1-1.4-2.01.31.1 1)3.42.21.9 1)5.43.53.0 1)6.84.43.7 1)8.55.64.7 1)1) 括号内的值用在110下进行试验,试验时间超过1年的场合。表8:PP-B80 管材料(SF=1.25)允许工作压力温度使用年限管 级 (S)201612.58.353.22.52标准尺寸率 (SDR)41332617.5117.465允 许 工 作 压 力 (bar)10151025501004.94.64.54.34.24.06.25.85.65.45.2

31、5.17.87.37.16.86.66.411.811.110.710.310.09.719.618.417.717.116.616.131.129.128.127.126.325.639.236.635.434.133.132.249.346.1445.542.941.740.520151025501004.23.93.83.63.53.45.24.94.74.54.44.26.66.26.05.75.55.310.09.39.08.68.48.116.615.515.014.413.913.426.324.523.822.822.021.333.130.929.928.727.726.84

32、1.738.937.736.134.933.730151025501003.53.23.13.02.92.84.44.13.93.83.63.55.65.15.04.84.64.48.47.87.57.26.96.714.012.912.512.011.511.222.320.519.719.018.217.728.025.824.823.922.922.335.332.531.330.128.928.140151025501002.92.72.62.52.31.93.73.43.33.12.92.44.64.34.13.93.73.17.06.46.26.05.64.611.710.710.

33、49.99.37.718.516.916.415.714.712.123.221.320.719.718.515.329.326.926.124.923.319.250151025501002.42.22.11.81.51.33.92.82.72.31.91.63.83.53.42.92.42.05.85.35.14.43.63.19.68.88.57.36.15.115.213.913.411.69.68.119.117.516.914.712.110.224.122.121.218.415.212.8601510255.02.01.81.61.21.02.52.32.01.61.33.02

34、.92.52.01.74.74.33.73.02.57.87.26.24.94.212.411.49.97.86.615.614.312.49.98.319.618.015.612.410.470151025501.61.31.1-2.01.71.41.1-2.52.11.71.31.13.83.22.62.01.76.45.34.33.42.910.18.36.85.34.612.710.58.66.75.716.013.210.88.47.2801510251.3-1.61.21.0-2.01.51.21.03.12.21.81.45.13.73.02.48.15.84.83.810.27

35、.36.14.812.89.27.66.0951510 1)-1.1-1.3-2.01.31.2 1)3.42.21.9 1)5.33.53.0 1)6.74.53.8 1)8.45.64.8 1)1)括号内的值用在110下进行试验,试验时间超1年的场合。表9:PP-B 80管材(SF=1.5)允许工作压力温度使用年限管 级 (S)201612.58.353.22.52标准尺寸率 (SDR)41332617.5117.465允 许 工 作 压 力 (bar)10151025501004.13.83.73.63.53.45.24.84.74.54.44.26.56.15.95.75.55.39.

36、89.28.98.68.38.116.415.314.814.213.813.425.924.223.422.621.921.332.630.529.528.427.626.8.41.138.437.135.834.733.720151025501003.53.23.13.02.92.84.44.14.03.83.73.55.55.15.04.84.64.48.37.87.57.27.06.713.812.912.512.011.611.221.920.419.819.018.317.727.625.724.923.923.122.334.732.431.430.129.128.1301510

37、25501002.93.53.43.33.12.53.73.43.33.23.02.94.74.34.14.03.83.77.06.56.26.05.85.611.710.810.410.09.69.318.617.116.415.815.214.823.425.120.719.919.118.629.427.126.125.124.123.440151025501002.42.22.22.11.91.63.12.82.72.62.42.03.93.53.43.33.12.55.85.45.25.04.63.89.78.98.68.27.76.415.414.113.713.112.210.1

38、19.417.817.316.515.412.724.422.421.720.719.416.050151025501002.01.81.81.51.31.12.52.32.21.91.61.13.22.92.82.42.01.74.84.44.23.73.02.68.07.37.06.15.14.312.611.611.29.78.06.715.914.614.112.210.18.520.018.417.715.412.710.760151025501.61.51.31.0-2.11.91.61.31.12.62.42.11.61.43.93.63.12.52.16.56.05.24.13

39、.510.39.58.26.55.513.011.910.48.26.916.415.013.010.48.770151025501.31.1-1.71.41.1-2.11.71.41.11.03.22.62.21.71.45.34.43.62.82.48.47.05.74.43.810.68.87.25.64.813.411.09.07.06.0801510251.1-1.31.0-1.71.21.0-2.61.81.51.24.33.12.52.06.74.84.03.28.56.15.04.010.77.76.35.0951510 1)-1.1-1.71.11.0 1)2.81.91.6

40、 1)4.43.02.5 1)5.63.73.2 1)7.04.74.0 1)1)括号内的值用在110下进行试验,试验时间超过1年的场合。表10:PP-R 80 管材(SF=1.25)允许工作压力温度使用年限管 级(S)201612.58.353.22.52标 准 尺 寸 率 (SDR)41332617.5117.465允 许 工 作 压 力 (bar)10151025501005.35.04.94.74.64.56.76.36.15.95.85.68.47.97.77.47.27.112.712.011.611.210.910.721.120.119.318.718.217.733.431.

41、630.629.628.828.142.039.838.537.336.335.452.950.148.546.945.744.520151025501004.54.24.14.03.93.85.75.45.25.04.94.77.26.76.56.46.26.010.810.29.99.69.39.018.016.916.416.015.515.028.626.826.125.324.523.836.033.832.831.830.929.945.342.541.340.138.937.730151025501003.83.63.53.43.33.24.84.54.44.24.14.06.1

42、5.75.55.35.25.19.28.68.48.17.97.715.314.413.913.413.112.824.322.822.021.320.720.230.628.727.726.826.125.538.536.134.933.732.932.140151025501003.23.03.02.82.82.74.13.83.73.63.53.45.14.84.74.54.44.37.87.37.16.86.66.412.912.111.811.311.010.720.519.218.718.017.516.925.824.223.622.622.021.332.535.529.728

43、.527.726.950151025501002.82.62.52.42.32.23.53.23.13.02.92.84.44.13.93.83.73.66.66.16.05.85.65.411.010.29.99.69.38.917.516.215.715.214.714.222.020.419.719.118.517.827.725.724.924.123.322.560151025502.32.22.12.01.92.92.72.62.52.43.73.43.33.23.15.65.25.04.84.69.38.68.38.07.714.713.713.212.612.118.517.216.615.915.323.321.720.820.019.270151025502.01.81.81.51.32.52.32.21.91.63.12.92.82.42.04.74.34.23.63.17.87.27.06.15.112.411.411.19.68.115.614.314.

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