井下设备介绍课件

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1、1Caterpillar Global Mining Underground Mining Equipment 卡特彼勒全球矿业井下矿山设备卡特彼勒全球矿业井下矿山设备Ron de Haan2Caterpillar Underground Mission卡特彼勒井下使命卡特彼勒井下使命在全球市场上成为公认的井下矿用设备在全球市场上成为公认的井下矿用设备领先的优秀供应商领先的优秀供应商To be the Recognised Leading Supplier of Quality Underground Mining Equipment for the World Market.3 Brief

2、History 简单历史简单历史 Global Summary 全球简介全球简介 Product Range 产品系列产品系列 Product Development 新产品新产品Agenda 目录目录456Caterpillar Underground Mining Pty Ltd (UGM)卡特彼勒井下矿用设备公司78Cradle MountainAgricultureQueenstownWineglass Bay9Port of Burnie, Tasmania塔斯马尼亚州波尼港塔斯马尼亚州波尼港101975 DB Elphinstone1986 First LHD 第一台井下铲运机第一

3、台井下铲运机1995 Establishment of CEPL 成立了成立了CEPL2000 100% Caterpillar Ownership 卡特彼勒全部并购卡特彼勒全部并购2001 1000th Unit Delivered 第第1000台设备交机台设备交机2003 Caterpillar Branding 开始用卡特彼勒品牌销售开始用卡特彼勒品牌销售2005 Australian Large Advanced Manufacturer Export Award 赢得澳大利亚大型先进出口厂商奖赢得澳大利亚大型先进出口厂商奖 2006 2000th Unit Delivery 第第20

4、00台交机台交机Company History 公司历史公司历史11Growth - 1986 Sales 销售销售 $6.5M Employees员工员工 33成长成长Growth - 198612Employee Numbers员工数员工数13销售台量销售台量澳大利亚澳大利亚海外海外全部全部14Facilities 硬件硬件Parts Distribution零件分销零件分销Assembly / Admin 组装组装/管理管理Fabrication 加工加工Test Facility 测试基地测试基地Truck Assembly 卡车组装卡车组装Loader Assembly 铲运机组装铲

5、运机组装15Facilities Hopkinson Street16Facilities Assembly 组装组装17Facilities Fabrication 加工加工18Facilities Parts Distribution Centre 零件分销中心零件分销中心19Facilities Machine Testing Grounds 设备测试场设备测试场20Expanded World Class Manufacturing Facilities扩建后的制造基地具有世界领先水准扩建后的制造基地具有世界领先水准 Completed facility expansions in 2

6、005. 在在2005年完成扩建年完成扩建 Implemented a manufacturing excellence program on 2005. 杰出生产活动在杰出生产活动在2005年完成年完成 Production increased 36% in 2006, 25% in 2007./ 2006年产量增加年产量增加36%, 2007年增加年增加25% Mid-late 2007 manufacturing begins in Caterpillar Brazil 在在2007年中起年中起, 在卡特巴西开始生产在卡特巴西开始生产. Production increase plans

7、 for 275% by 2015. 产量计划在产量计划在2015年前增加年前增加275%21PIRACICABA, SO PAULOBRASIL巴西圣保罗州巴西圣保罗州22EMPLOYEES 员工员工 23Global Summary全球概况全球概况24Area Representatives区域代表区域代表Nathan WescombeJohn PouwelsDirk CoetzeeGraham RobsonRon de HaanAlan HarnettLarry WiddifieldPaul Bitter25Worldwide Deliveries 市场销售市场销售497North Am

8、erica176South America263Africa116CIS32 Europe133 Asia1193Australia69Mexico(as at 20th February 2008)1 JapanTotal: 2480 Units 26South Africa 南非南非27Westmin Campbell River, British ColumbiaThyssen Mining Construction CompanySifto Salt Goderich, OntarioInco Sudbury, OntarioTrout Lake Flin Flon, Manitoba

9、Williams MineDavid Bell MineBattle Mountain GoldCanada Salt Windsor, OntarioEcho Bay Mines, N.W.TGetchell Gold Winnemucca, NevadaHenderson Empire, ColoradoSavage Zinc Gordonsville, TennesseeStillwater Nye, MontanaMolycrop, Questa, New MexicoInco, ManitobaCowin & Company, TennesseeNewmont Gold, Carli

10、n NevadaAmerican Rock Salt, NYKFareport, OhioDoe Run, Missouri Barrick Gold, Carlin Nevada Cargill Salt, NYKWeeks Isle, LAHolt Mcdermot, OntarioMine Seleine, QuebecEkhati, NWTBritish PetroliumRio Timto Juneau AlaskaBarrick Eskay CreekCargill, Whiskey IslandMartin Marietta, IndianapolisNorth America北

11、美北美28Australia澳洲澳洲29Caterpillar Dealer Network 代理商网络代理商网络267Locally Owned Businesses1,665Dealer Branch Stores93,000Employees Supporting You$7.8 Billion In Assets50+ YearsAverage Tenure30China Dealers 中国代理商中国代理商 ECI Metro Lei Shing HongCELWesTrac ChinaCEL31P.T. Freeport Indonesia Mine32P.T. Freeport

12、Indonesia Mine AD55 Availability 完好率完好率 Average 97.44%Utilization - Average 70.19%出勤率出勤率 R2900GAvailability完好率完好率 Average 93.02%Utilization Average 58.34%出勤率出勤率33P.T. Freeport Indonesia MineModel 型号型号Numbers数量数量Comments 说明说明120H Grader3First Delivered 1998R1500 2411First Delivered Nov 1996R1300 9201

13、R2900G6R1700 11 7First Delivered April 1996 (154)R1700G31R160017First Delivered May 1998R1600G2AD3011AD5521TOTAL10034Palabora Mine35Palabora MineMine Information Cat R1700G x 1132,000Tpd36Quality Assurance质量保证质量保证37Product Range产品系列产品系列38UNDERGROUND EQUIPMENT (LHD)井下铲运机井下铲运机39UNDERGROUND EQUIPMENT (

14、LHD)井下铲运机井下铲运机R1300GIIR1600GR1700GR2900GR2900G XtraGross machineoperating weight 总重总重27 675 kg40 000 kg52 500 kg67 409 kg75 575 kgEngine power (gross) SAE 发动机功率发动机功率136 kW 2200 rpm200 kW 2100 rpm241/262 kW 1800 rpm321/333 kW 1900/1800 rpm321/333 kW 1900/1800 rpmRated payload额定载荷额定载荷6800 kg10 200 kg1

15、4 000 kg*17 200 kg20 000 kg*Max height dumped最大举升高度最大举升高度3924 mm4497 mm4899 mm5427 mm5429 mmMax dump clearance最大卸载高度最大卸载高度1560 mm2207 mm2477 mm2868 mm2620 mmBucket size 斗容斗容2.4 m 3.4 m4.2 m 5.9 m5.0 m 8.8 m7.2 m 8.9 m8.9 m 11.6 mBreakout force 崛起力崛起力15 350 kg 19 270 kg20 885 kg27 346 kg27 346 kgStat

16、ic tipping load full turn lift arms horizontal 倾翻载荷倾翻载荷18 369 kg(42.5)23 500 kg(42.5)27 430 kg(44.0)34 069 kg(42.5)40 472 kg(42.5)40UNDERGROUND EQUIPMENT (LHD)井下铲运机井下铲运机ModelPayloadBucket型号型号额定载荷额定载荷斗容斗容R1300G 6,800 kg3.1 m314,991 lbs4.1 yd3R1600G10,200 kg4.8 m322,487 lbs6.3 yd341UNDERGROUND EQUIPME

17、NT (LHD)井下铲运机井下铲运机ModelPayloadBucket型号型号额定载荷额定载荷斗容斗容R2900G17,200 kg7.2 m337,926 lbs9.4 yd320,000 kg8.9m344,029 lbs11.6yd3R1700G14,000 kg5.7 m330,865 lbs7.5 yd3R2900G XTRA42井下铲运机尺寸井下铲运机尺寸 (LHD)R1600GR1300G43井下铲运机尺寸井下铲运机尺寸 (LHD)R1700GR2900G44UNDERGROUND EQUIPMENT (UAT)井下铰卡井下铰卡45UNDERGROUND EQUIPMENT (

18、UAT)井下铰卡井下铰卡AD30AD45BAD55Gross machine operating weight 总重总重60 000 kg85 000 kg102 000 kgRated payload 额定载荷额定载荷30 000 kg45 000 kg55 000 kgEngine model 发动机型号发动机型号Cat C15 ACERTCat C18 ACERTCat C18 ACERTEngine power (gross) SAE 发动机功率发动机功率304 kW 1800 rpm438 kW 2000 rpm485 kW 2000 rpmBody capacities 斗容斗容1

19、1.3 m - 17.5 m21.3 m - 25.1 m26.9 m - 36.6 mWidth overall 总宽总宽2690 mm3000 mm3346 mmHeight overall 总高总高2600 mm3036 mm3202 mmDump height 举升后斗沿高度举升后斗沿高度5602 mm6357 mm6969 mm46UNDERGROUND EQUIPMENT (UAT)井下铰卡井下铰卡AD45B45,000 kg21.3 m399,208 lbs27.9 yd340,000 kg18.4 m388,185 lbs24.0 yd3 ModelPayloadBody 型号

20、型号额定载荷额定载荷斗容斗容AD3030,000 kg14.4 m364,140 lbs18.8 yd327,000 kg15.2 m359,525 lbs19.8 yd3Dump后翻Ejector推卸Dump后翻Ejector推卸47AD5555,000 kg26.9 m3121,255 lbs32.5 yd347,000 kg29.4 m3103,617 lbs38.5 yd3UNDERGROUND EQUIPMENT (UAT)井下铰卡井下铰卡ModelPayloadBody型号型号额定载荷额定载荷斗容斗容Dump后翻Ejector推卸48井下铰卡尺寸井下铰卡尺寸 (ADT)AD30AD

21、45B49井下铰卡尺寸井下铰卡尺寸 (ADT)AD55B50Product Safety 产品安全产品安全 Design guides 设计的理念 Worldwide regulations 全球各地的规范 Operator inputs 驾驶员反馈 Fire prevention 防火 Safety Audit 安全 Access/Egress/3 point contact 三点攀爬 Eliminate trip points 消除磕绊点 Operator ergonomics 功效学 Serviceability 保养便利51Fire and Heat Suppression 灭火及隔热

22、灭火及隔热Fire suppression system (optional)Extinguishes many types of machine fires Firewall fittedPrevents fire from spreading to different compartmentsMounts to rear of engineSeals between cab, T/C, housing, and exhaust bend firewall Exhaust heat shielding 200 degrees C (392 F)Hot and cold sides of th

23、e engineIntegrated fire suppression system and firewall to contain fires to limited areas整合一体的灭火及防火墙，可以有效将火控制在很小空间内整合一体的灭火及防火墙，可以有效将火控制在很小空间内52Features & Benefits 性能特点性能特点Frame and structures 车架及结构Power train 驱动系统Hydraulic system 液压系统Steering 转向Brakes 刹车Electrical system 电气系统Caterpillar monitoring s

24、ystem 卡特监控系统Operator station 驾驶室The Caterpillar Underground machine is the premier machine in its class, designed and built by Caterpillar using components and systems that have evolved through years of rugged mining applications卡特彼勒井下设备是市场的领先者. 使用了卡特经过多年市场验证的零部件53Structures 结构结构 Strong steel frame

25、designed to resist twisting forces 坚固车架防扭力Extensive use of castings in bothmajor structures 大量使用浇铸件Strengthened and integral hitch design加强的一体化设计的铰接头Fully welded joints and box section接头和箱形经过满焊Rear frame design resists torsional loading 后车架设计防扭Front frame designed to resist cyclic loadings for impro

26、ved service life前车架为多次反复装载作业设计, 延长寿命Wear bars standard on rear frame后车架带有防磨损护栏Full FEA analysis prior to production 批量前完整的有限元分析Designed for maximum strength and durability in the harshest operating environments 设计理念: 在最艰巨的工况下保证最大的强度和持久性54刹车及缓速刹车及缓速 Ease of operation 方便操作Eliminates engine and machine

27、 overspeed 消除发动机和设备超速Smooth retarder application 缓速功能很平顺Limits vehicle speed to pre-set maximum 设备限速可以控制Increase downhill average speed 可以提高下坡平均速度Also fitted with manual retarder control 也可以手动控制缓速Automatic Retarder Control 自动缓速控制Retarder indicator ARC switch1255刹车及缓速刹车及缓速 Automatic Retarder Control

28、自动缓速控制2500自动缓速控制功能的优势自动缓速控制功能的优势Manual Retarder Control 手动控制Time (Seconds) 时间(秒)Average Speed 1960 rpmEngine Speed (rpm)2000150010005000102030405060702500Automatic Retarder Control 自动控制Time (Seconds)Average Speed 2230 rpmEngine Speed (rpm)200015001000500010203040506070223010-15% Faster行驶速度快行驶速度快1015

29、56Dual Speed Control 双速控制A system that increases both safety and productivitySystem can automatically decrease a vehicles speed limit as truck goes past high pedestrian area (e.g., workshop or fuel bay) Automatic switching device that is low maintenance, reliable, and transportableThe number of area

30、s that can be controlled is unlimitedDual speed limits also ensure increased productivity for underground operations which have a long haul after exiting the portal Dual Speed Control prevents excessive speed in designated areas while allowing ultimate productivity 57Truck Payload Measurement System

31、 (TPMS) 称重系统称重系统 Records load cycle information automatically Provides real-time loading data to the operatorOverloading10-10-20 ruleShortens component lifeMay exceed the certified capacity of brake and steering systemsReduces truck ground speedUnderloadingNot enough material moved per load The Truc

32、k Payload Measurement System (TPMS) records load cycle information automatically and provides real time loading data to the operator 自动显示并记录每次运自动显示并记录每次运载重量载重量58Automation Vision MINEGEM 自动化自动化 MINEGEMOperatorAssistanceSemiAutonomousMachineAutonomousMachineAutonomousSystem驾驶员辅助半自动设备自动设备自动系统59Rear LA

33、DAR后视雷达后视雷达 Camera摄像头摄像头 MINEGEM Automation System 自动化自动化MINEGEM Automation System 自动控制 Manual Teleremote 人工远程控制 Digital video 数字图像 Logs all control and activities 记录所有操作 Co-pilot Operator Assist 双驾驶-驾驶员协助 Point direction with Joystick, LHD steers itself 用控制杆设置方向, 井下铲运机自动行驶 Autopilot 自动驾驶 Drive to d

34、estination in Co-pilot once只需一次驾驶员协助驾驶 Automatically repeats route设备自动重复第一次动作60Benefits 特性特性OH&S 安全 Removal of operator from the environment 无须驾驶员Productivity 产量高 Additional utilisation = more tonnes per shift/day利用率高产量高Cost Reductions 成本节约 Less machine damage, consistent use设备损坏较少61Competitive Comp

35、arison (Metric) 对比对比AD45BTORO 40TORO 50WAGNER MT5010Gross machine operating weight设备总重设备总重85 000 kg70 700 kg85 200 kg92 000 kgRated payload 额定载荷额定载荷45 000 kg40 000 kg50 000 kg50 000 kgBody capacities车厢车厢21.3 m - 25.1 m18.0 m - 22.0 m19.0 m - 28.0 mN/AEngine model 发动机发动机Cat C18 ACERTDetroit S-60 DDEC

36、 IVDetroit S-60 DDEC IVCummins QSK 19-CEngine power 发发动机总功率动机总功率(gross)438 kW 2000 rpm354 kW392 kW485 kWMaximum tramming speed最大行驶速度最大行驶速度52.0 km/h35.0 km/h35.0 km/h37.0 km/h62Competitive Comparison (Metric) 对比AD45BTORO 40TORO 50WAGNER MT5010Width (overall)2690 mm2990 mm3220 mm3200 mmHeight (overall

37、)2600 mm2670 mm2720 mm3045 mmDump height5602 mm5780 mm5900 mm6910 mmLength (overall)11 194 mm10 217 mm10 220 mm11 221 mmOuter clearance radius9291 mm9074 mm9074 mm9325 mmInner clearance radius5310 mm5019 mm4899 mm4895 mm63谢谢谢谢 Thank You64Product Development新产品新产品65 New R3200G will replace existing R

38、2900G Xtra10% more Capacity than R2900G Xtra & 28% more Capacity than R2900G12% Increase in Horse Power over the R2900G Xtra Faster cycle times and improved Hydraulic system Significantly increased breakout force Same envelope as the R2900G Xtra Lock Up clutch & Impeller ClutchR3200G - Underground L

39、oader 井下铲运机井下铲运机66AD55 - Underground Truck 井下卡车井下卡车 The AD55B will replace existing AD55 Fitted with the C27 Engine (775F Engine) 597KW (800hp) 30% Increase in torque 19% Increase in Horse Power over the AD55 20% Speed on grade increased on 14% gradient (1 in 7) 10.05 kph Fitted with the interlock s

40、trategy Share a high percentage of common components with the 775F67NPI Systems新产品新产品 系统系统MINEGEM Automation System 自动控制Manual Teleremote 人工远程控制 Digital video 数字图像 Logs all control and activities 记录所有操作Co-pilot Operator Assist 双驾驶-驾驶员协助 Point direction with Joystick, LHD steers itself 用控制杆设置方向, 井下铲运

41、机自动行驶Autopilot 自动驾驶 Drive to destination in Co-pilot once只需一次驾驶员协助驾驶 Automatically repeats route设备自动重复第一次动作Rear LADAR后部雷达后部雷达 Camera 摄像头摄像头 68PARTS MANUALS= Are all machine specific.= High quality images.= Released in three formats.Bound hardcopy bookCDSIS Webcontinued . . .69SERVICEMANUALS= Are all

42、 machine specific.= Include: Specifications System Operation Testing & Adjusting Disassembly & Assembly. Schematics Operation & Maintenance Manualcontinued . . .70OPERATION & MAINTENANCE MANUALSl Give detailed information on the location and function of all machine controls.= Specify service intervals and procedures. = Supplied in the language specified by the customer.71Training培训Marketing Presentation 介绍NPI Kit 新品发布Site Severity Audit 现场支持Maintenance Strategy Reference维保建议Application Studies应用调查Parts Recommend. 备件推荐