ASME无损检测人员培训、考核、资格

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1、Written Practice for Training, Examination and Qualification of NDE Personnel无损检测人员培训、考核和资格鉴定实施细则Doc No.EeeeePage 1 of 25文件号FIRST ISSUEA / 0首次发放Edition/Rev. No.DescriptionPrepared byApproved by版次 /修改号说 明编 制批 准No.序号12345678910Content目录Title章节名称Scope范围Levels and Responsibility of Qualification资格等级和责任Q

2、ualification Requirements for NDE Personnel无损检测人员资格鉴定要求Responsibilities of Relevant Personnel相关人员的职责Initial Qualification of Level级人员首次资格鉴定Initial Qualification of Level I and II、级人员首次资格鉴定Grading评分Vision视力检查Certification批准Termination终止Page页码33455711111215Appendix附录 I:Training Courses培训大纲161Scope适用范围

3、1.1This document is suitable to xxxxe for control and administration of training, examination, qualification and certification of NDE personnel.本实施细则适用于本公司无损检测人员培训、考核、资格鉴定和证书发放的控制及管理。1.2This Written Practice is prepared by the QA Engineer based upon SNT-TC-1A and satisfies the requirements of ASME C

4、ode applicable Sections, and meets particular needs of XXXXE.本实施细则由质保工程师根据 SNT TC 1A 和 ASME 规范相关卷的要求，并结合本公司具体情况制定。1.3Only the NDE personnel who have been qualified and certified by XXXXE in accordance with this Written Practice are allowed to perform the nondestructive examination of ASME Code items

5、.只有按本实施细则培训考核合格，并由本公司发给资格证书的无损检测人员,才允许担任ASME规范产品的无损检测工作。1.4Each qualified personnel can only be engaged in the nondestructive examination with relation to qualified examination method(s) and his level, and shall exercise responsibility of relevant level.不同种类的技术资格等级人员，只能从事与该类检查方法和等级相适应的无损检测工作，并负有与其等级

6、相应的技术责任。1.5Nondestructive Test Methods无损检测方法Qualification and certification of nondestructive testing personnel in accordance with this Written Practice shall be applicable to each of the following methods:本实施细则对无损检测人员的资格鉴定和批准适用于下述方法: Radiographic Testing(RT)射线照相检验方法； Liquid Penetrant Testing(PT)液体渗

7、透检验方法；(3) Magnetic Particles Testing(MT)磁粉检验方法根据 SNT-TC-1A 和用户的要求，除了规定的方法以外的无损检测方法，需另行制定考核鉴定的方法，作为本文件的一个附件。2Levels and Responsibility of Qualification资格等级和责任2.1In accordance with relevant requirement of SNT-TC-1A, the levels of qualification are divided intoconsidered a trainee. The trainee shall no

8、t independently conduct, interpret, evaluate or report of any NDE operation.无损检测人员的资格等级，按SNT-TC-1A及 节规定的每一种无损检测方法分为三个等级，即、级。无损检测人员在考核、确认期间应看作学员，不能单独从事任何无损检测工作。2.2NDE Level I Examiner无损检测级人员An NDE Level I Examiner shall be qualified to properly perform specific calibrations, specific tests,andspecifi

9、cevaluationsforacceptanceorrejectiondeterminationsaccordingtowrittenInstructionsandto recordresults.TheNDELevelI Examinershallreceivethenecessaryinstruction or supervision from a certified NDE Level or Examiner.级无损检测人员应能按照书面工艺卡正确执行指定的校准、 试验和有关验收与拒收的工作，记录试验结果。无损检测级人员应得到已取得资格的无损检测或级人员必要的指导或监督。并能2.3NDE

10、 Level II Examiner无损检测级人员An NDE Level II Examiner shall be qualified to set up and calibrate equipment and to interpretand evaluate results with respect to applicable code, standards, and specifications. The NDE Level II shall be thoroughly familiar with the scope and limitations of the methods for

11、which he isqualified and shall exercise assigned responsibility for on-the-job training and guidance of NDELevel I personnel. The NDE Level II shall be able to organize and report the results of examinations.无损检测级人员应能按有关规范、标准和规程调整和校准设备；解释和评定试验结果。级人员应熟悉已被批准的试验方法的适用范围和局限性，并负责级人员 (学员 )的在职培训和指导。级人员应能编制报

12、告和评定检测结果。2.4NDE Level III Examiner无损检测级人员An NDE Level III Examiner shall be capable of, establishing, verifying and approving procedures,interpretingcodes, standards,specifications,andprocedures; anddesignatingtheparticularNDE methods, techniques, and procedures to be used. The NDE Level III shall b

13、e responsible forthe NDE operations for which qualified and assigned and shall be capable of interpreting andevaluating results in terms of existing codes, standards, and specifications. The NDE Level IIIshall havesufficientpracticalbackgroundin applicable materials,fabrication,andproducttechnology

14、to establish techniques and to assist in establishing acceptance criteria when noneare otherwise available. The NDE Level shall have general familiarity with other appropriateNDE methods ，as demonstrated by an ASNT Level III不 basic examination or other means. TheNDE Level ,in the methods in which ce

15、rtified, and shall be capable oftraining and examiningNDE Level I and Examiners for certification in those methods.无损检测级人员应能制定、验证和批准规程；解释规范、标准、技术条件和工艺规程；确定检验对象的检测方法、技术和检验方案；级人员应能负责被批准和被指派的无损检验操作，并能依据现有的规范、标准和规程，对检验结果进行解释和评定；级人员对有关材料、生产和制造工艺具有足够的实践经验， 以便制定试验方法和在没有标准的情况下协助制定验收标准。 级人员应熟悉在美国无损检测协会（ ASNT

16、 ）的基础考试中出现其它适宜的无损检测方法或其它检测手段。已经持有相应方法的级人员应能对级和级人员进行培训和资格鉴定考试。3Qualification Requirements for NDE Personnel无损检测人员资格鉴定要求3.1Personnel being considered for certification in nondestructive testing shall have sufficient education, training, and experience to ensure understanding of the principles and proc

17、edures ofthose methods of testing in which they are being considered for certification.对考虑要确认的无损检测人员，应受到充分的教育、培训，并具有足够的实践经验，以确保他们懂得要被确认的检验范围原理和操作工艺。3.2Personnel being considered for qualification specified in Para. 8. Only when passing the examination by approval.examination must carry on a vision e

18、xamination vision examination, they may take part in the申请资格鉴定考试的无损检测人员， 必须进行第 8 节所述的视力检查。 只有视力检查合格者， 方可参加考试。3.3Documented training and/or experience gained in positions and activities equivalent to those of Level I, II and/or III prior to establishment of this Written Practice may be considered in

19、satisfying the requirements of Par. 5.1 and 6.1. Those records for Level I, II shall be certified by the QA Manager. Those records for Level III shall be certified by the General Manager.在本实施细则生效前，有书面材料能证实有相当于、和或级的培训，和或与其级别相适用的经历及能力，那么就可以认为是满足了本实施细则的 5.1 和 6.1 节的要求。、级人员的记录应由质保部长批准。级人员的记录应由总经理批准。4Res

20、ponsibilities of Relevant Personnel相关人员的职责4.1The NDE Level Examiner shall be responsible for approval of the Written Practice based onthe requirement of SNT-TC-1A.无损检测 III 级人员应负责批准满足SNT-TC-1A 要求的本公司书面实施细则。4.2The QA Manager shall review the background materials and the records for training, examinati

21、onand qualificationof the XXXXEsNDE III Level personnel.Based on the XXXXE sWrittenPractice, the QA Manager shall recommend an applicant of XXXXE Level III to General Manager.The QA Manager shall reviewthebackground materials andthe records for XXXXE s NDELevel I, II personnel qualification.质保部长应审核本

22、公司无损检测III 级人员的材料、培训考试和资格认可的相关记录。根据本公司的实施细则， 质保部长应向总经理推荐无损检测级人员。 质保部长审核本公司无损检测 I, II 级人员资格认可有关的材料和记录。4.3The qualified NDE Level III Examiner (either from the outside agency or the XXXXE) who has been authorized by the General Manager shall perform the training, examination and qualification of the ND

23、E Level I, II and III Examiner.不管其来自外部机构，还是本公司的，已获得总经理授权的且已具有资格的无损检测级人员，应对无损检测人员（ I、和级）实施培训、考试和资格认可。5Initial Qualification of Level III级人员首次资格鉴定5.1Education and Experience文化程度和专业工龄To be considered for certification, a candidate shall satisfy one of the following education andcriteria for initial qua

24、lification of Level :对于无损检测级人员首次资格鉴定,应试者需满足下列文化程度和规则之一： Have graduated from a minimum four-year college or university curriculum with a degree inengineering or science, plus one additional year of experience beyond the level II requirements in NDE in an assignment comparable to that of an NDE Level

25、II in the applicable NDE method(s);or;四年制以上学院或大学毕业，具有工科或理科学位，对申请批准的方法，再附加一年至少相当于级的专业工龄，相当于有关无损检测方法的II 级专业工龄；或 Have completed with passing grades at least two years of engineering or science study at a university, college, or technical school, plus two additional years of experience beyond the level

26、IIrequirements in NDE in an assignment at least comparable to that of NDE Level applicable NDE method(s); or;II in the二年制以上的工科或理科大学，学院或技术学校毕业，对申请批准的方法，再附加二年至少相当级的专业工龄，相当于有关无损检测方法的 II 级专业工龄；或 Have four years of experience beyond the level II requirements in NDE in an assignment atleast comparable to

27、that of an NDE Level in the applicable NDE method(s).对申请批准的方法，具备四年至少相当于级的专业工龄,相当于有关无损检测方法的II 级专业工龄。For certified directly to level without training time required by Level I and personnel, therequiredtrainingtimeshall consistof the sumof the timerequiredfor Level and Leveltraining,plus any additional

28、 formal training as defined in the Appendixof this Written Practice.对于未经 I、级人员所需培训的直接批准为级的， 所要求的培训时间是由的总和，再加上在本公司的实施细则附录 I 所规定的附加正式培训时间而组成。I、级人员所需时间5.2Examinations for Level无损检测级人员的考试The QA Managershalladministerthe examinationsfor the Level . AdditionaloutsideNDELevel personnel may be used to assis

29、t on the effort.质保部长应负责级人员的考试。外单位的无损检测级人员可以用于协助质保部长完成上述考试。Basic Examination (required only once when more than one method examination is taken)基础考试（多种方法考试时，只考其中一种）The minimum number of questions which shall be given is as follows:考题数目最少如下： Fifteen (15) questions relating to understanding the SNT-TC-

30、1A document;理解 SNT-TC-1A文件的考题：15 道； Twenty (20) questions relating to applicable materials, fabrication, and product technology;相关的材料、制造和产品工艺技术考题：20 道； Twenty (20) questions that are similar to published Levelquestions for other appropriateNDT methods.其它相关无损检测方法的正式出版的相当于级人员的考题：20 道。Method Examinatio

31、n (for each method)方法考试（每种检验方法） Thirty (30) questions relating to fundamentals and principles that are similar to published ASNT Level questions for each method, and每种检验方法正式出版的相当于ASNT （美国无损检测学会）级人员的基础及原理的考题：30道； Fifteen (15) questions relating to application and establishment of techniques and proce

32、duresthat are similar to the published ASNT Level questions for each method, and每种检验方法正式出版的相当于ASNT 级人员的技术及工艺规程的应用和建立的考题：15 道； Twenty (20) questions relating to capability for interpreting codes, standards, and specifications relating to the method.与申请方法有关的解释规范、标准和技术条件能力的考题：20 道。Specific Examination

33、(for each method)专用知识考试（每种检验方法）Twenty (20) questions relating to specifications, equipment, techniques, and procedures applicable to the employers product(s) and methods employed and to the administration of the XXXXEs Written Practice.与雇主产品和方法有关，与本公司书面实施细则有关的技术条件、设备、技术及工艺规程考题：20道。5.3Vision Examinat

34、ion视力检查The candidate shall be given a vision examination in accordance with Par. 8, and the examination shall be acceptable.申请者应根据第8 节的要求进行视力检查，并需合格。5.4The Detail of the training course is shown in Appendix I of this Written Practice.各方法、级别的培训大纲详见本实施细则的附录。6Initial Qualification of Level I and II、人员级

35、首次资格鉴定6.1Work Experience工龄To be consideredfor certificationas anNDE Level I and II, the applicant shallsatisfy theexperience requirements for applicable test method and Level, as specified in Table I.对于考虑要进行资格鉴定和级的申请人，应满足相应检测方法和等级的工龄要求，其要求见表。Notes: Table I applies to all educational levels of applic

36、ants. For Level II certification, the experience shall consist of time at Level I. If an applicant is being qualified directly to NDE Level II, the required experienceshall consist of the sum of the times required for Level I and Level II. Experience may be gained simultaneously in two or more metho

37、ds provided the applicant spends a minimum of 25% of his total work time on each method for which certification is sought.注：对取级资格，表适用于所有文化程度的申请人，工龄包括级的时间。如果申请人员没有级的工龄，要直接取得级资格， 则要求的工龄应包括级和级的要求工龄的总和。如申请人同时申请两种或两种以上的方法,其所申请的每一种方法的工龄至少占总工龄的25% ， 且需把两种或两种以上方法的工龄累加计算。6.2Training培训Personnel being consider

38、ed for certification shall complete sufficiently organized training as specified in Table I, to become thoroughly familiar with the principles and practices of the specified test method related to the level of certification desired and applicable to the practices tobe used and the products to be tes

39、ted.申请批准的人员应按表 I 规定，接受足够的有组织的培训。通过培训，申请人应熟悉与申请批准的等级、方法及受检产品有关的试验，并掌握实际使用方法的原理。Table 表 ITraining (hours)Test method/LevelRTPTMT方法等级培训时间 (小时 )Education学历Complete with a passing grade of at least 2yearsof engineering orscience study in auniversity, college or technical school.30354484二年以上的理科或工科大学、学院或技术

40、学校毕业High school graduation or equivalent404048138高中毕业或相当文化程度Min.RequiredWorkExperienceinMethod(hours)2106307014070210最少要求的方法工作经历（小时）Total Hours in NDE4001200130270130400无损检测的总计时间（小时）Notes:For LevelII certification, the trainingshall consistof timeat NDE LevelI. If applicant is beingqualified directl

41、y to NDE Level II with no time at NDE Level I, the required training shall consist of the sumof the hours required for NDE Level I and Level II.注：对取级资格的人员，培训时间应包括级的培训时间。如果申请人直接取得级资格，而没有级的工作时间，其培训时间则为级和级所要求时间的总和。NDE Level III Examiner shall prepare the training program for each level of NDE method. T

42、heseoutlines include teaching material, reference and data to be used in training.无损检测级人员应编制无损检测方法的每一个等级培训大纲。考书和资料。该大纲包括培训所用的教材、参The training course outlines shall also include sufficient examination to assure material has been comprehended. The training course outlines are based on SNT-TC-1A, and A

43、ppendix and the following Table.that training培训大纲也包括足够的考试，以保证培训资料被充分地理解。培训大纲的编制依据是SNT-TC-1A、本实施细则附录和下列表中所规定的内容。Testing MethodsTraining Course Table Number检测方法大纲编号Radiographic Testing1 A射线照相检测Liquid Penetrant Testing1 D液体渗透检测Magnetic Particles Testing1 B磁粉检验6.3Examinations考试The NDE Level III Examiner

44、 in the applicable test methods shall administer and grade examinations for NDE Level I and II personnel. All questions used for Level I and II examinationsshall be approved by the NDE Level III Examiner above-mentioned. Written examinations shall be closed-book except that necessary data, such as g

45、raphs, tables, specifications, procedures, codes, etc., may be provided with or in the examination.负责该方法考核的无损检测级人员，主持对级、级申请人的考试和评分。无损检测级、级人员的考试题目应由上述无损检测级人员批准。除了提供必备的资料，如曲线、图表、规范、技术条件和规程以外，书面考试应是闭卷考试。General (Written)通用考试 (书面 ) The general examinations shall be addressed to the basic principles of t

46、he applicable method to the degree required.通用考试：是考有关检测方法的基本原理，并达到所要求的程度。 In preparing examination, NDE Level Examiner shall select or devise the appropriate questions covering the applicable method to the degree required.在编制考题时， 无损检测 级人员应选择或自行编制可覆盖该方法且与所申请的等级程度相同的试题。 The minimum number of questions

47、 which shall be given are as follows:要求 :试题数目至少按下列Test MethodRTPTMT检测方法Number of Question试题数目I40II40I40II40I40II40Specific (Written)专用知识考试(书面 ) The specific examination shall address the equipment, operating procedures, and testtechniques that the applicant may encounter during specific assignments

48、to the degree required, including specification, codes, and acceptance criteria used by XXXXEs NDE procedures.专用知识考试：是考申请人在指派的工作中可能遇到的设备、操作程序和检测技术，涉及的范围包括在本公司工艺规程中应用的规范和验收标准 In preparing the examination, NDE Level III Examiner shall select or devise appropriate questions covering the codes, customer

49、s specification, and XXXXEs NDE procedures.在准备考试时，无损检测级人员根据规范和本公司无损检测工艺规程选择试题。(3) The minimum number of questions which shall be given are as follows:试题数目至少如下:Test MethodRTPTMT检测方法Number of Question试题数目IIIIII 20 20 20 20III2020Practical实际操作考试 The applicant shall demonstrate familiarity with and the

50、ability to operate the necessary test equipment, record and analyze the resultant information to the degree required.应证实申请人能熟练地操作所用的检验设备，记录和分析试验结果。 At least one flawed specimen or component shall be tested and the result of the NDE analyzed by the candidate (Level I and II personnel)至少提供一件有缺陷的试样或工件，

51、由申请人进行试验和分析无损检测结果 The description of the specimen, the test procedure, including check points, and the results of the examination shall be documented.应有书面文件描述出试样、试验程序(包括核查点 )和检验结果。 NDE Level PracticalExamination. Proficiency shallbe demonstratedin performing theapplicable NDE on one or more specimen

52、 or machine problems approved by the NDE Level IIIand in evaluating the results to the degree of responsibility as described in this Written Practice.At least ten (10) differentcheckpoints requiring an understanding of testvariablesand thiscompany s (XXXXE) procedural requirements shall be included

53、in the practical examination.无损检测级人员的实际操作考试-通过在经无损检测级人员批准的一个或多个试样或机械加工成缺陷实施相应的操作演示, 实施与在本实施细则所规定的职责一致的评定结果演示,验证其操作的熟练程度。在实际操作考试中，至少需要十个考核点理解试验变素和本公司的工艺要求。 NDE Level PracticalExamination. Proficiency shallbe demonstratedin selecting andperforming the applicable NDE technique within the method and int

54、erpreting and evaluating theresults on one or more specimen or machine problems approved by the NDE Level III. At least,ten different checkpointsrequiring on understandingof test variablesand proceduralrequirements shall be included in the practical examination.无损检测级人员的实际操作考试- 通过选择、 实施相应的检测方法内无损检测技术

55、演示，并在经无损检测级人员批准的一个或多个试样或机械加工成缺陷实施解释和评定的演示,验证其操作的熟练程度。在实际操作考试中，至少需要十个考核点理解试验变素和工艺要求。“7Grading 评分The NDE Level III Examiner in the applicable test method shall grade the examination results of NDE Level I and II applicants.负责该方法考试的无损检测级人员，对级和级申请人的考试结果进行评分。The qualified NDE Level III personnel in appli

56、cable test method shall grade the examination of the NDE Level applicant.具有相应方法的具有资格的级人员负责级申请人的考试评分。7.2Composite Grade of NDE Personnel无损检测人员的综合得分 For NDE Levels I and , a composite grade shall be determined by simple specific, and practical examinations described in（ Gg Gs Gp ） /3.对于无损检测和级人员, 综合得分是：以、和中所叙述的通用考试、专用知识考试及实际操作考试的各考试分数相加，再求出平均值。即GC （ Gg Gs Gp ） /3。 Fo