数字PID控制器5030操作手册

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1、PID 5030 DIGITAL PID CONTROLLERPID-5030数字PID控制器TECHNICAL DETAILS技术明细This is a versatile microcontroller based PID controller with a very high performance to price ratio. The features offered in this product are better than any other controller available in similar price range.这是一个通用的基于PID控制器的微处理器，具有

2、很高的性价比。控制器的特性优于任何一个同等价格的产品。The instrument is made in 9696200 mm size with standard cutout of 9292mm. Front is sealed membrane type to withstand dusty environment. On back plate PCB soldered 35 deg. Angled terminals of very good quality are used.仪器的尺寸是9696200毫米，带有9292mm标准截割部分。前面带有密封隔膜防止灰尘进入。后端的PCB板焊接

3、35度角。角度的终端具有比较好的质量。The programming, calibration and operation of the instrument is by five simple keys with two independent displays for setpoint and process variable. Set point display is kept 0.39” to differentiate it from process variable display. Status of control/alarm relays, Auto/Manual mode,

4、 Local/Remote Setpoint and receive/ transmit status in case of serial communication are displayed by 3 mm red leds. The operation of the instrument is menu driven with user understandable prompts. Various options are protected by back plate DIP switch to avoid unwanted access. Provision for data loc

5、k out is kept for protecting programmed data.仪表的编程，校准和操作由五个简单的键带有两个给定点和操作变量来进行操作。给定值显示与操作变量的保持0.39”的偏差。控制/报警继电器的状态，自动/手动模式，本地/远端给定和接收/发送状态，串行通讯通过3mm红灯来显示。仪表通过用户提示菜单的命令来进行操作。后备面板上DIP按钮用来提供多种选择的保护，防止出现误操作。数据锁定用来保护编程数据。The product is made to accept all 7 standard thermocouple inputs, PT100 RTD, 4-20mA

6、and 0-5 Vdc inputs. It is available with field selectable input. The type of input can be changed in field itself. The calibration of the unit is done without trimpots. The unit can be calibrated in installed condition itself by front panel keys at any given point i.e. user need not feed a fixed sig

7、nal. All thermocouples and RTD inputs are linearized for 0.1% accuracy through out range. RTD input comes with 0.1 degree indication for entire range.产品提供7个标准热电偶输入，PT100 RTD，4-20mA和0-5Vdc输入信号。用到的输入信号可由现场确定。输入信号的类型也可以由现场输入来改变。不通过trimpots来进行设备的校准。设备可以通过面板上的操作按键在设定条件下进行校准，也就是用户不需要给定特定信号。所有的热电偶和RTD输入在整个

8、范围内线性化后有0.1%精确度。RTD输入在整个范围内有0.1度显示值。Remote setpoint input is given as a standard feature. Type of remote input(4-20mA or 0-20mA) and its scaling(zero, span) is programmable.远端设定点输入作为一种标准输入。远端输入（4-20mA或者0-20mA）和它的标度值（零点，范围）是可编程的。Heat relay and Forward/ Reverse relay output with position feedback come

9、s as standard. Isolated voltage/current output or Thyristor fast cycle/slow cycle output is optional.热继电器和正向/反向继电器作为标准信号输出带正反馈。可选择的输出有绝缘电压/电流输出或者晶闸管快速回路/慢回路输出。24V/30mA transmitter power supply given as standard.标准变送器电源是24V/30mA。Two alarm setpoints (with individual hysteresis) with relay configurable

10、 as absolute/ deviation/ band, control/alarm and on below/on above setpoint comes as standard. All this configuration can be done on line without opening the unit.两个报警给定（带磁滞）配有继电器作为绝对/偏差/带宽，控制/报警和低于/高于标准设定值。所有这些配置都可以不打开设备的情况下而在线完成。Provision for zero and span setting is made to restrict the range of

11、usage and programming. This restricts accidental wrong setting of setpoint beyond the range of interest. Outside this range the unit will indicate process variable as OVER for some abnormal condition. This zero and span setting is used for linear inputs for setting the range between -1999 to 9999 co

12、unts.设定零点和范围是为了限制使用和编程的范围。此限制可以防止给定值超出给定的范围，导致误操作。超出设备范围操作变量会显示“OVER”来表明条件异常。线性输入的零点和范围的给定值为-19999999。SPECIFICATIONS规格说明Display:显示： 4 digit 0.56” Red LEDs for process variable 4个数字0.56” 红灯用来显示操作变量 4 digit 0.39” Red LEDs for setpoint 4个数字0.39”红灯用来显示给定值。 20 segment bargraph for control output/ valve p

13、osition indication 20段柱状图用来显示控制输出/阀门的位置。Individual discrete Red LEDs to indicate relay status, auto/ manual Mode, Local/Remote setpoint, Tranmit/Receive status in case of serial communication独立不连续的红灯用来显示继电器状态，自动/手动模式，本地/远端的给定，串行通讯中传送/接收状态。Input:输入： Thermocouple types B, E, J, K, R, S, &T (ANSI stand

14、ard ) 热电偶类型B，E，J，K，R，S，&T（ANSI标准） RTD Pt100 (DIN 43760) 3-wire RTD- Pt100（DIN 43760）三线制 4-20 mA or 1-5 V DC linear 4-20 mA 或 1-5V DC 线性信号 0-20 mA or 0-5 V DC linear 0-20 mA 或 0-5 V DC 线性信号 Other types on request 其它需要的类型 Cold junction compensation automatic for thermocouple types 热电偶的冷端自动补偿 Accuracy

15、(0.1% of FS, +1 count) 精确度 (0.1% of FS, +1 count) Input open protection upscale 输入端开保护- 质优价高 Common Mode Rejection-120dB 50Hz 共模抑制 -120dB50Hz Normal Mode Rejection 60dB 50Hz 正常模抑制 -60dB50Hz Remote setpoint input 4-20mA or 0-20mA D.C. Linear. 远端给定点输入线性4-20mA 或者0-20mA D.CRange:范围： B 100 to 1820oC E -2

16、00 to 1000oC J -200 to 1200oC K -200 to 1372oC R 0 to 1768oC S 0 to 1768oC T -200 to 400oC PT100 -199.9 to 850.0oC 4-20mA d.c. -1999 to 9999 Field Scalable 0-5V d.c. 1999 to 9999 Field ScalableControl parameters:控制参数： Proportional Band : 1 to 400 ( Field configurable as Absolute, %SP, %SPAN) 比例带宽：14

17、00 （现场绝对值配置，%SP，%SPAN）。 Integral time(Reset) : 1 to 1800 seconds (0-OFF) 积分时间（复位）：11800秒（0-断开） Derivative time(Rate): 1 to 600 seconds (0-OFF). 微分时间（率）：1600秒（0-断开） Special option of Proportional band shift and integral inhibit for batch operation. 比例带移和积分限制只是对间歇操作时的特殊选项。Output:输出： Current Proportion

18、al: Isolated 4-20mA into 600(optional) 电流比例：绝缘4-20mA 在600（可选择）。 Voltage Proportional: Isolated 0-5V (10mA loading)(optional) 电压比例：绝缘0-5V（10mA 负载）（可选择） Time Proportional : SPDT contacts of relay rated 2A230VAC. Cycle time(Adj. 0 to 300 sec). 时间比例 ： 单刀双掷继电器额定电流和电压为 2A230VAC 循环时间（近似， 0-300秒） Position P

19、roportional: 2 SPDT Relays ( Forward and Reverse) rated 2A 230VAC accepting resistance feedback 100 to 1000 Ohm or 4-20mA d.c. as feed back. Dead Band of 2% to prevent hunting. Cycle time 10 Second. 比例位置 ： 2个单刀双掷继电器（前向和反向）额定电流和电压 2A 230VAC 电阻反馈100-1000欧姆或者4-20mA.d.c电流反馈。 2%的死区防止震荡。 循环时间10秒。 Fast cyc

20、le pulse (optional): Isolated 12V 12mA, Cycle time 0.4 Second. 快速循环脉冲（可选择）：绝缘12V12mA，循环时间0.4秒。 Slow cycle pulse(optional): Isolated 12V 12mA, Cycle time 0.4 Second. 慢速循环脉冲（可选择）：绝缘12V12mA，循环时间0.4秒。 Heat/Cool output: 2 SPDT relays rated 2A230V AC with dead band. 热/冷输出：2个带死区的单刀双掷继电器额定电流和电压2A230VAC。 Oth

21、er output types on request. 其它需要的输出。 2 Auxiliary Relays: Front panel configurable as Absolute/ Deviation / Band for Control/ Alarm action, relay on Above/ On Below setpoint. Acknowledge facility for alarm. 2个辅助继电器：面板配置有控制/报警用的绝对/偏差/带宽，继电器的上下限给定。用来提供报警参数。 24V/ 30mA Transmitter Power Supple. 变送器电源24V/

22、30mA。Calibration:标定：Zero and span of Process Variable, Remote setpoint and valve position are adjusted by digital calibration through front panel keys. No trimpot.过程变量的零和范围，远端给定和阀门位置通过在面板上数字键进行标定。不需要trimpot。Controls:控制： Set, Digit shift, Increase, Decrease and Enter keys for Configuration, operation

23、, programming and calibration. Set，Digit shift, Increase, Decrease和Enter键用来实现配置，操作，编程和校准。 With the Digit shift key individual digit can be changed directly, so data can be changed fast instead of normal increment/ decrement keys. 通过Digit shift键对在数字间进行移动，因此数据能够通过此键快速更改而不需用到increment/decrement键。 Data

24、access level programmable for operator level/ supervisor level by DIP switch at back. 通过后端的DIP按钮可以进行操作数/监控数的数据存取进行可编程操作。 Data lock provision by DIP at back to avoid unauthorized data changes. 通过后端的DIP键按钮实现数据锁定，避免出现数据误操作。General:常规：Power supply 110V/230V AC, 50Hz( Factory set as per Order request) (1

25、10V/230VAC selection done Jumpers provided on power supply card)电源： 110V/230VAC，50Hz（由工厂给定） （110V/230VAC由提供的电源卡进行选择）Ambient 0 to 55 deg C环境温度 0-55摄氏度Humidity up to 95% RH (Non-condensing)湿度 高于95% RH （无冷凝）Power consumption Less than 15VA电耗 低于15VAPhysical: 物理条件Case M.S. power coated with ABS molded be

26、zel例子 M.S.电源涂层防滑模制座圈Terminals Good quality 35 deg. Angled type can accept upto 2.5 sq. mm wire.终端 优质品2.5平方毫米线采用35度角度型号。Bezel size 9696mm座圈的尺寸 9696毫米Depth behind panel 220 mm maximum including terminals面板背后的深度 包含终端最大值220毫米Panel cutout 9292 mm面板截割部分： 9292 毫米Options: RS 232C/ RS 422 /RS 485 Serial Comm

27、unication Interface.选择：RS 232C/RS 422 /RS 485串行通讯接口。FRONT FACIA 面板100%0%DIGITAL PID CONTROLLER 数字PID控制器1 2 0 0HT/FRCL/RVA1A2TXDRXDMANPVO/P1 2 0 0SVREMYES 是NO 否SET给定给定ENTER回车DMasibus PID 5030发送数据接收数据手动BACK PANEL CONNECTION DETAIL 后背面板连接明细Ambient sensor 环境传感器DIP switches for diff. modes selectionsDIP按

28、钮来选择不同模式1234567891011121314151617181920212223242526272829303132Note: Here Terminal Nos. are shown (which are not marked on backplate), for the purpose of explanation. 注释：在此处显示的终端号（后背面板没有标示出），以下进行解释。TerminalNo.终端号Description 描述TerminalNo.终端号Description 描述1Input +Ve 正端输入电压Sensor Input(T/C or Rtd orLin

29、ear type)传感器输入（热电偶/电阻或者线性输入）18GND 接地端For RS-232 or RS-485 Serial Interface串行接口2Input Ve负端输入电压19TXD/DATA+发送数据/正信号3C+(Com of rtd i/p)（热电阻 ）20TXD/DATA-发送数据/负信号4+Ve Input 正端电压输入4-20mA/0-20mARemote setpoint i/p远端给定输入21Common 公共段Heat/ForwardRelay o/p rated for 230V A.C.2A热/前置继电器输出额定电压和电流230VA.C.2A5-Ve Inp

30、ut 负端电压输入22Normally Open常开6Open开Inputs From valve positionerResistance feedback阀门定位器输入信号电阻反馈23Normally Close常闭7Wiper电位计24Common公共段Cool/ReverseRelay o/p rated for 230V A.C. 2A 冷/反向继电器输出额定电压和电流230VA.C.2A8Close关25Normally Open常开9LINE A.C. 50HzMains Supply交流电源26Normally Close常闭10Neutral 中线27Common公共段Aux

31、iliary(A1)Relay o/p rated for 230V A.C.2A辅助继电器（A1）额定电压和电流230VA.C.2A11Earth 接地28Normally Open常开12+Ve Output正端输出电压+24V, 30mA Transmitter supply o/p变送器供电电源29Normally Close常闭13-Ve Output负端输出电压30Common公共段Auxiliary(A2)Relay o/p rated for 230V A.C.2A辅助继电器（A2）额定电压和电流230VA.C.2A14+Ve Output正端输出电压Current/Volta

32、ge or Pulse output电流/电压或脉冲输出31Normally Open常开15-Ve Output负端输出电压32Normally Close常闭16+Ve Output正端输出电压Re-transmissionOutput变送器输出17-Ve Output负端输出电压For optimum Instrument performance follow the points listed below.通过下列方法可以优化仪表的性能。SUPPLY VOLTAGE电源电压Supply voltage should be given through a good isolation t

33、ransformer. This being a microprocessor based instrument, a massive voltage spike can damage it. A good isolation transformer shields the instrument from such voltage spikes and surges.电源电压通过一个好的隔离变压器来提供。对于一个基于微处理器的仪表，大的峰值电压会对毁坏它。好的隔离变压器可以在峰值电压出现时对仪表起到保护作用。All supply connections to final control dev

34、ices such as contactors, solenoids etc. must be taken directly from the supply and not from the supply terminals of the instrument.所有与电源连接的控制设备比如电流接触器，螺线管等，必须直接从电源接出，而不能从仪表的电源终端接出。EARTHING:接地：An effective earth is mandatory for the instrument. Take separate earth wires for separate instruments, avoi

35、d looping of earth wires.对仪表来说必须强制性接地。不同的仪表要分别用不同的地线，以免地线之间形成电流回路。LAYOUT:设计：All low level input and output such as t/c, rtd and control signal wires must be kept separate from supply and relay output cabling.所有低水平输入和输出比如热电偶，电阻和控制信号线必须与电源和继电器输出线隔离开。USER GUIDE用户指南1. INTRODUCTION 引言This is a single chi

36、p microcontroller based PID controller designed for universal input type. Instrument is operated by five user friendly keys. These keys are used for configuration, operation, programming and calibration.这是一个基于PID控制器的单片微处理器，对通用输入类型都适用。通过五个友好的用户按键来对仪表进行操作。这些键可以用来配置，操作，编程和校准。There are four levels of pr

37、otections in the instrument. This four levels decide access to setpoints (operator level ), access to setpoints & control parameters (supervisor level) , configuration and calibration.仪表配备有四级保护。此四级保护通道可以进行设定（针对操作员），设定值和控制参数（针对监控者），配置和校准。The manual covers all aspects of operation of the instrument. P

38、lease read instructions carefully before altering any programming or configuration information.手动可以对仪表进行各种操作。在改变程序或配置信息前仔细阅读说明书。2. OPERATION 操作2.1 POWER SUPPLY 电源Before connecting power to the instrument ensure that you are connecting right input voltage to terminal (Check Test report or Tag detail

39、on Instrument for operating power supply). The instrument is having jumper selection on power supply card for 110VAC/ 230VAC selection. On application of proper power, the instrument will display input type for two seconds.在连接仪表电源前要确保它连接的电压端子正确（打开电源时要检查测试报告或仪表上面的标签）。仪表的电源卡可以在110VAC/230VAC两者中选择。电源接线正

40、确，仪表会将输入类型显示两秒钟。Now, if the input signal is connected, it will display value of input in PV window, power delivered at present, in O/P window and setpoint in SV display along with appropriate mode LED.现在，如果输入信号已经连接，仪表将会在PV窗口显示输入值，电源值在O/P窗口显示，设定值在SV窗口显示，其相应的指示灯也会亮。2.2 KEY BOARD 键盘There are five keys

41、for operation of the instrument. For understanding the operation first let us see the operation of keys.仪表的操作由5个键进行。为了了解操作过程先对五个键进行介绍。SET- This key is used to select desired parameter in verify, program or configuration modes. On first press of this key, it will enter appropriate mode of operation w

42、ith first parameter displayed. After the last parameter the key will bring the instrument in the run mode.设置- 此键用来实现对校验模式，编程模式或者配置模式间的选择。第一次按下此键时，将会进入合适的第一个参数的操作模式。最后一次按下此键将会使仪表处于运行模式。ENTER- This key is used to enter the value of the selected parameter. After setting the data to proper value, if ENT

43、ER key is pressed, the date will be permanently stored in non-volatile memory. On pressing of ENTER key, the decimal point on last digit and flashing of one particular digit disappears to indicate that data is entered. Now, the data change is not allowed until ENTER key is pressed once again. On pre

44、ssing of ENTER key once again, one particular digit will start flashing and decimal point on last digit will glow and allow change in the data.回车键- 此键用来确认选择参数的值。当数据给定到合适值时，如果按下回车键，此数据、会在永久性存储器中永远存储下来。当按下回车键时，最后一次数字的十进制和一个特殊数字的闪动不见了，表明此数据已经输入进来了。现在，不允许改动此数据，除非回车键被再次按下。当回车键被再次按下后，一个特殊数字开始闪动，最后一次数字的十进制

45、数亮，允许对数据进行修改。DIGIT SHIFT- This key adds one very good feature in the product. This key will shift the flashing digit and allow change in that particular flashing digit by increment/decrement keys, so there is fast change in data instead of normal increment/decrement keys. e.g. for changing from 1000

46、 to 2000, increment key needs to be pressed once after selecting thousands digit by digit shift key.数字移动键- 此键在产品中具有很好的性能。此键可以改变闪动的数字，并允许对特殊闪动的数字通过增加/减少键来改变数字，因此通过此法可以快速改变数字，而不需用到增加/减少键。举例来说，要把1000该成2000，需要通过数字移动键移动到千位数字，按一次增加键就对此数进行了修改。INCREMENT- This key will increment the selected parameter value

47、by one count in program or configuration mode if the units digit is flashing. Depending upon the flashing digit, parameter value can be incremented by 10 counts, 100 counts and 1000 counts up to the maximum value of that particular parameter.增值键- 如果单位数字的灯闪烁，可以通过在编程模式下或者配置模式下按此键对此单位数字进行增值操作。根据闪烁的数字，参

48、数值可以通过10进制，100进制和1000进制操作，直到达到此单位数字的最大值。DECREMENT- This key will decrement the selected parameter value by one count in program or configuration mode if the units digit is flashing. Depending upon the flashing digit, parameter value can be decremented by 10 counts, 100 counts and 1000 counts up to t

49、he minimum value of that particular parameter.减值键- 如果单位数字的灯闪烁，可以通过在编程模式下或者配置模式下对此数字进行减值操作。根据闪烁的数字，参数值可以通过10进制，100进制和1000进制操作，直到达到此数字的最小值。2.3 MODES OF OPERATION 操作模式There are four modes of operation for the unit.此单元有四种操作模式。1. Run mode 运行模式2. Verify mode 校验模式3. Program mode 编程模式4. Configuration mode 配

50、置模式2.4 RUN MODE 运行模式This is normal mode of display. From other modes of operations, display falls back to this mode if no key is pressed for 20 seconds. 显示的正常模式。如果在20秒内没有任何按键按下的话，操作模式自动会从别的模式回到此模式。In RUN MODE there are two operation mode.运行模式下，有两种操作模式(A) AUTO MODE 自动模式(B) MANUAL MODE 手动模式(A) AUTO MO

51、DE: By selection AUTO prompt with YES in PROGRAM MODE, instrument will come in Auto Run mode. In this mode output power will be calculated according to the control parameters settings, i.e. Pb H(Proportional Band), tI(Integral time), td(Derivative time) and other batch parameters. In this mode PV di

52、splay will show value of i/p signal, SV display will show the setpoint (Local/Remote) and O/P display will show the output power with 5% resolution (OR valve position in case of position proportional output.) Output power can be seen with 1% resolution by keeping the Digit Shift key in pressed condi

53、tion.自动模式：通过在编程模式下选择AUTO命令，然后点击YES，仪表就进入自动运行模式。在这种模式中，输出功率可以通过设置的控制参数进行计算，也就是Pb H (比例带宽)，tI（积分时间），td(微分时间)和其它的批参数。在这种模式下，PV将会显示输入信号的值，SV将会显示给定值（本地/远端），O/P显示带5%分辨率的输出功率（或者位置比例输出条件下的阀门位置）。输出功率可以通过按下Digit Shift按键来设定1%分辨率。MANUAL MODE: By selection AUTO prompt with NO in PROGRAM MODE instrument will come

54、 in Manual Run mode. In this mode PID action will be bypassed and user can set the value of output power with 1% resolution by increment/decrement keys. For the indiction of Manual mode MAN LED will glow. In this mode PV display will show value of i/p signal, SV display will show the output power wi

55、th 1% resolution and O/P display will show the output power with 5% resolution.手动模式：通过在编程模式下选择AUTO命令，然后点击NO，仪表就进入手动运行模式。在这个模式下暂时不用PID控制，用户通过increment/decrement按键来设输出功率1%的分辨率。当选择手动模式时，手动指示灯会亮。在这种模式下PV显示输入信号的值，SV将会显示带1%分辨率的输出功率的值，O/P显示带5%分辨率输出功率的值。Here AUTO MANUAL mode change over is Bumpless. i.e. wh

56、ile entering in MANUAL mode instrument will start with the last power value in AUTO mode and viceversa.在此处自动 手动模式的转换是无扰动进行的。也就是说进入手动模式时仪表将会从自动模式的最后状态开始运行，反之亦然。In case of Remote Setpoint input, REM LED will glow.如果是远端给定输入，REM命令灯会亮。2.5 VERIFY MODE 校验模式This mode is used for checking main setpoint, two

57、alarm setpoints will individual hysteresis and control parameters. In this mode data can be seen but can not be altered. This mode can be entered by pressing set key in run mode, with data lock DIP (DIP 4) at back in ON (down) condition. On pressing of set key first time, it will display first promp

58、t. On subsequent press of set key, parameters are displayed in following sequence.此模式用来检查主给定点，两个带独立滞后和控制参数的报警给定。在此模式中，可以看到数据，但是不能修改。通过在运行模式下，按SET键，面板后端的数据锁定键DIP（DIP 4）处于ON（按下）状态时，进入此模式。当第一次按下SET键时，显示第一个命令，随后按下SET键时，参数的显示顺序如下。1. AUTO 自动 -Auto/Manual mode selection 自动/手动模式选择2. SP - Main setpoint 主给定值3

59、. Pb H - Proportional Band (Heat). 比例带宽 （热）4. TI - Integral time in second. 积分时间（秒）5.TD - Derivative time in second. 微分时间（秒）6. TC H - Heat cycle time in second 热循环时间（秒）7. Pb C - Proportional Band (Cool)8. tC C - Cool cycle time in second. (If Heat/Cool o/p type selected) 9. db - Dead band 死区 如果选择热/冷输出类型时10. A1SP - Auxiliary Setpoint 1. 辅助给定111. HYS1 - Hysteresis for first aux. setpoint. 第一次辅助给定滞后12. A2SP - Auxiliary Setpoint 2. 辅助给定213. HYS2 - Hysteresis for second aux. setpoint. 第二次辅助给定滞后14. Pr-L - Maximum o/p power limit 最大电源输出限制15. SHPb - Pband shift. 相移 (If enabled