集成化生产计划管理与控制模型
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1、集成化生产计划管理与控制模型?#0046990?11?#0046990?9?计算机集成制造系统Vo.l11No.92005?9?ComputerIntegratedManufacturingSystemsSep.2005?#0046990:1006-5911(2005)09-1223-06?#0046990?#0046990?,?#0046990?#0046990?,?,?#0046990 ?(?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990 ?#0046990 710072)? ?:?a?a?#0046990?a?3?#0046
2、990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?a?#0046990?a?#0046990,?#0046990?#0046990?#0046990?#0046990?#0046990? MTJ,?#0046990?#0046990?#0046990?b?#0046990?,?#0046990?#0046990?#0046990?#0046990?,?#0046990?a?#0046990?#0046990?#0046990?a?;
3、?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?a?#0046990?;?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?a?#0046990?#0046990?#0046990?#0046990?b?#0046990?#0046990?#0046990?a?#0046990?a?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?b?#0
4、046990?:?#0046990?;?;?;?#0046990?;?#0046990?#0046990:TH166 ?#0046990?#0046990:AIntegratedproductionplanningmanagement&controlmodelWANGJun-qiang,SUNShu-dong,YUJian-jun,SUNQiang(Sch.ofMechatronicEng.,NorthwesternPolytechnicalUniv.,Xi an 710072,China)Abstract:AfteranalysisandcomparisonbetweenManufa
5、ctureResourcePlanning(MRP!),JustinTime(JIT)andThe oryofConstraints(TOC)withregardtotheiradvantages,disadvantagesandfeasibility,anewproductionmanagementmethodnamelyMTJwasproposedthroughcombinationofMRP!,TOCandJITbasedondifferentrequirementsfromlevelsofproductionplanningmanagementandcontro.lProduction
6、planningmanagementandcontrolmodelwasconstructedbythismethod.Withthismode,lMRP!wasorientedtoenterpriseleveltakingchargeofMasterProductionSchedule(MPS),MaterialRequirementPlanning(MRP),andmonthly/weeklycomponentpartsplanningonvariousworkshops.TOCwasori entedtoworkshopleveltakingchargeofdailyproduction
7、planningandschedulingandorderreleaseonjobshop.JITwaso rientedtoproductionfieldleveltakingchargeofplanningexecution,productioncontrolandmanufacturingstatefeedback.Finally,theoperationlogicofthemodelwasdescribed,andhowtolearnfromthethreetheoriesstrongpointstooffsetonesweaknessforMTJwasanalyzed.Keyword
8、s:productionplanningandcontro;ltheoryofconstraint;manufactureresourceplanning;justintime;integrationMRP)a?(ManufactureResourcePlan 0 ?1ning,MRP!)a?#0046990?(JustinTime,JIT)?2(MaterialRequirementPlanning,?3(TheoryofConstraints,TOC)?#0046990?#0046990?:2004-08-02;?#0046990?:2004-10-13bReceived08Aug.200
9、4;accepted13Oc.t2004.?:?863/CIMS?(2001A412150,2003AA411110)bFoundationitem:ProjectsupportedbytheNationalHigh-Tech.R&DProgramforCIMS,China(No.2001A412150,2003AA411110).?:?(1977-),?,?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?a?#
10、0046990?#0046990?a?#0046990?#0046990bE-mai:lwangjunqianghotmai.lcomb1224?#0046990?#0046990?11?#0046990?#0046990?a?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?;?&?#0046990?4,?,?#0046990?#0046990?MRP!?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?5b?#0046990?,
11、?#0046990?#0046990?#0046990?#0046990?#0046990?;?,?MRP!?#0046990?,?#0046990?#0046990?(BillofMa 6?8?#0046990?,?#0046990?#0046990?teria,lBOM),?#0046990?#0046990?#0046990?1?#0046990?#0046990?#0046990?#0046990?TOCaJIT?MRP,?9?a?#0046990?a?#0046990?,?#0046990?#0046990?#0046990?#0046990,?10?#0046990?#004699
12、0?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?,?#0046990?#0046990?#0046990?#0046990?b?,?#0046990?#0046990?#0046990?b?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?b?#0046990?#0046990?;(?#0
13、046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?4,11,12,?13?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?14?MRP/MRP!?JIT?#0046990?#0046990?#0046990?#0046990?;)MRP!?#0046990?#0046990?#0046990?,?#0046990?#0046990,?#0046990?#0046990
14、?#0046990?b?15?#0046990?#0046990?JIT?#0046990?#0046990?#0046990?#0046990?#0046990?,?MRP?#0046990?,?#0046990?#0046990?b?#0046990?#0046990?b16?19?#0046990?MRP/MRP!?OPT/TOCTOC?#0046990?#0046990?:?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?MRP/MRP!?,?TOC?,?#0046990?#0046990?#0046990?#004699
15、0?#0046990?#0046990?#0046990?#0046990?#0046990?;?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?MRP/MRP!#?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?b?#0046990?#0046990?#0046990;?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?
16、#0046990?#0046990;%?#0046990?#0046990?#0046990?#0046990?MRP/MRP!?#0046990?#0046990?#0046990?,?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?;?#0046990?#0046990&?#0046990?#0046990?,?#0046990?b?#004
17、6990?,?#0046990?#0046990?,?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?,?MRP!a(?)?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?JIT?TOC?#0046990?#0046990?#0046990?;?,?#0046990?#0046990?,?#0046990,?#0046990?,?#0046990?#0046990?#0046990?#0046990?#004699
18、0?#0046990?,?#0046990?#0046990?;?#0046990?,?#0046990?,?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?,?#0046990?#0046990?#0046990?#
19、0046990?a?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?b,?#0046990?#0046990?#0046990?bTOC?#0046990?#0046990?:?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?,?1 MRP!aTOC?JIT?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?;#?#0046990?#00469
20、90?#0046990?,?#0046990?#0046990?#0046990?#0046990?20b1 1 MRP!aTOC?JIT?#0046990?#0046990?#0046990?JIT?#0046990?#0046990?:?#0046990?#0046990?a?#0046990?,?MRP!?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?;#JIT?#0046990?#0046990?#004699
21、0?,?#0046990?#0046990?#0046990?#0046990?a?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?b?#0046990bMRP!?#0046990?#0046990?:?MRP!?#0046990?#0046990?JIT?#0046990?#0046990?:?#0046990?,?#0046990?#0046990?#0046990,?#0046990?#0046990
22、?,?#0046990?#0046990?#0046990?#0046990?,?#0046990?,?#0046990?#0046990?;#?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?,?#0046990?,?#0046990?#0046990?,?,?#0046990?#0046990?#0046990?;#?#0046990?#0046990?#0046990?#0046990?;?#0046990?,?JIT?#0046990?a?#0046990?#0046990?#0046990?#00469
23、90?#0046990,?#0046990?#0046990?#0046990?a?#0046990?;%MRP?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?!?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990;?#0046990?#0046990?,?#0046990?#0046990?,?#0046990?JIT?#0046990?#0046990?#0046990?#0046990?#
24、0046990,?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?a?#0046990?,?#0046990?#0046990?a?#0046990?#0046990?#0046990?#0046990?9?#0046990?:?#0046990?#0046990?#0046990?1225?#0046990?;%JIT?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?b1 2
25、MRP!aTOC?JIT?#0046990?#0046990?MRP!?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?,?#0046990?MRP!?#0046990?#0046990?#0046990?#0046990?,?#0046990?a?#0046990?#0046990?#0046990?a?bTOC?#0046990?#0046990?,?,?#0046990?a?#0046990?#0046990?#0046990?,?#0046990?#0046990?,?#0046990?#0046990?#0046990?
26、#0046990?,?#0046990?#0046990?#0046990?#0046990,?#0046990?#0046990?,?TOC?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?b?#0046990?,?#0046990?TOC?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?a?,?#0046990?TOC?#0046990?#0046990?#0046990?#0046990?#0046990?#
27、0046990?#0046990?#0046990?bJIT?#0046990?#0046990?#0046990?,?#0046990?,?#0046990?!?b?#0046990?a?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?b?#0046990?MPS!,?#0046990?#0046990?#0046990?#0046990?MRPb?#0046990?#0046990MRP?#0046990?#0046990?#0046990?a?#0046990?,JIT?#0046990?#0
28、046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?,JIT?#0046990?#0046990?#0046990?#0046990?(?#0046990?#0046990?a?b?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?)?#0046990?#0046990?#0046990?#0046990?BOM?,?#0046990?#0046990?b?#0046990?#0046990?b?#0046990?#0046990?#0046990?#0046
29、990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?,?,?#0046990?JIT?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?a?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?b?#0046990?#0046990?,?#0046990?#0046990?#0046990,?#0046990?#0046990?,?#00
30、46990?TOC?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?b?#0046990?,?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?2 ?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990,?#0046990?#0046990
31、?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990b?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?MRP!aTOC?JIT?#0046990?#0046990?JIT?,?#0046990?#0046990?#0046990?,?#0046990?#0046990,?#0046990?#0046990?#0046990TOC?#0046990?a?#0046990a?#0046990?#0046990?#0046990?#0046
32、990? MTJ(MTJ?MRP!aTOC?b?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?JIT?3?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990a?#0046990?)b?1?MTJ?#0046990?#0046990?#0046990?#0046990?
33、,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?b?#0046990?b?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?3 ?#0046990?#00469
34、90?,?#0046990?#0046990?#0046990?(MasterProductionSchedule,MPS)b?#0046990?#0046990?#0046990?MPS?3 1 ?#0046990?#0046990?#0046990?#0046990?,?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?,?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990,?
35、MPSa?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?a?a?,?#0046990?MPS!
36、b?,MPS!?#0046990?#0046990?#0046990?#0046990?#0046990?(?#0046990?2),?:?#0046990?#0046990?#0046990?#0046990,?MRP!?#0046990?#0046990?#0046990?MPS?#0046990?#0046990?(1)?#0046990?BOM?#0046990?#0046990?,?#0046990?1226?#0046990?#0046990?11?#0046990?(?#0046990?#0046990?#0046990?#0046990?)aBOM?#0046990?(?#00
37、46990?a?!?#0046990?#0046990?:?#0046990?a?a?#0046990?#0046990?#0046990?#0046990?)a?#0046990?#0046990?(1)负荷/能力平衡以瓶颈产能限制为依据进?#0046990?b行负荷的修正,更具简单化和实用化(2)?#0046990?#0046990?,MRP!?#0046990?#0046990MRP?,?MRP?#0046990?#0046990?#0046990?#0046990?(?a?a?a?a?,?MRP!?#0046990?#0046990?#0046990?)?#0046990?a?#004
38、6990?(Rough-cutCapacityPlanning,RCCP)?#0046990?#0046990?#0046990?#0046990?b?(CapacityRequirementsPlanning,CRP),?#0046990?#0046990?#0046990?(3)?#0046990?#0046990?#0046990?(?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990bMRP!?#0046990?a?#0046990?a?#0046990?)?#0046990,?#0046990?+?#00469
39、90?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?,?/?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?#0046990?,?#0046990?a?a?a?#0046990?,?#0046990?#0046990?MPS?#0046990?#0046990?b?,?#0046990?b(2)负荷/能力平衡只抓瓶颈设备,更具操作性和层次性MRP!?RCCP?#0046990?#0046990?b?#0046990?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?b?#0046990?,?#0046990?#0046990?#0046990?#0046990?#0046990?#0046
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