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1、The development trend of the numerical control technologySummary : Have introduced numerical control technology and the development trend of the equipment and the current situations of the technical development of numerical control equipment and industrialization of our country of our times briefly

2、, have discussed under the new environment further deepened in our countrys accession to the WTO and opening to the outside world on this basis, develop technology of numerical control of our country and the importance of the information-based level of manufacturing industry of our country and inter

3、national competitiveness equips , improves, and has put forward technology of numerical control of our country and some views equipped of developing from two aspects of strategy and tactics.The engineering level of equipment industry and modernized intensity are determining the level of the whole na

4、tional economy and modernized intensity , numerical control technology and equip , develop new developing new high-tech industry and most advanced industry To can make technology and basic equipment most (national defense industry industries , such as information technology and their industry , biot

5、echnology , industry , aviation , spaceflight ,etc. ). Marx has ever said the differences of different economic times, do not lie in what is produced , lie in how produce , with what means of labor produce . Manufacturing technology and equipping the most basic means of production that are that the

6、mankind produced the activity, and numerical control technology to equip most central technology. Nowadays the manufacturing industry all around the world adopts the technology of numerical control extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and c

7、ompetitive power to the changeable market of the trends . In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop ones own

8、 numerical control technology and industry, and implement blockading and restrictive policy to our country in high-grade , precision and advanced key technology and equipment of numerical control. In a word, develop taking technology of numerical control as the core advanced manufacturing technology

9、 become world all developed country , accelerate economic development already in a more cost-effective manner, important route to improve the comprehensive national strength and national position.Numerical control technology to go on technology that control with digital information to mechanical mov

10、ement and working course, numerical control equipment whether represented by technology of numerical control new technology make industry and new developing infiltration electromechanics integrated product that form of manufacturing industry to tradition, i.e. what is called digitization equip, its

11、technological range covers a lot of fields: (1)Mechanical manufacturing technology; (2)Information processing , processing , transmission technology; (3)Automatic control technology; (4)Servo drive technology; (5)Transducer technology; (6)Software engineering ,etc.1 Development trend of a numerical

12、control technologyThe application of the technology of numerical control has not only brought the revolutionary change to traditional manufacturing industry, make the manufacturing industry become the industrialized symbol , and with the constant development of the technology of numerical control an

13、d enlargement of application, the development of he some important trades (IT , car , light industry , medical treatment ,etc. ) to the national economy and the peoples livelihood plays a more and more important role, because these trade necessary digitization that equipped has already been the main

14、 trend of modern development. According to the technology of numerical control and equipment development trend in the world at present, its main research focus has the following several respect 14.A high-speed , high finish machining technology and new trend equippedEfficiency , quality are subjects

15、 of the advanced manufacturing technology. At a high speed, high finish machining technology can raise the efficiency greatly, quality and grade to raise product, shorten production cycle and improve the competitive power of market. Japan carry technological research association classify their as on

16、e of the 5 loud modern manufacturing technologies first for this reason, learn (CIRP ) to confirm it as the centre in the 21st century to study one of the directions in international production engineering. In the field of car industry, produce 40 second when beat such as production of 300,000 / veh

17、icle per year, and many variety process it is car that equip one of the key problems that must be solved; In the fields of aviation and aerospace industry, its processings spare parts are mostly the thin wall and thin muscle, rigidity very bad, material aluminium or aluminium alloy, in high to cut p

18、ace and cut strength very under the little situation only, could process these muscles , walls . Adopt large-scale whole aluminium alloy blank method of pay empty make the wing recently, large-scale parts such as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet

19、 , screw and other connection ways, make the intensity , rigidity and dependability of the component improved. All these requirement for processing and equipping and proposing high-speed , high and precise and high flexibility.According to EMO2001 exhibition situation, the high-speed machining cente

20、r enters for the pace to can reach 80m/min , even high, air transport competent pace can reach 100m/min about. A lot of car factories in the world at present, including Shanghai General Motors Corporation of our country, adopt , substitute and make the lathe up with high-speed machining center produ

21、ction line part that make up already. HyperMach lathe of Company , CINCINNATI of U.S.A. , enter , give pace to be most loud to reach 60m/min, it is 100m/min to be fast, acceleration reach 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane part

22、s, spend 30min only, and same part general at a high speed milling machine process and take 3h, process and need 8h with ordinary milling machine; The paces and acceleration of main shaft of dual main shaft lathes of Germany DMG Company reach 12* separately! 000r/mm and 1g. In machining accuracy, in

23、 the past 10 years, ordinary progression has accused of the machining accuracy of the lathe to already improve from 10m to 5m, accurate grades of machining center from 3- 5m, raise to 1- 1.5m, and ultraprecision machining accuracy begin , enter getting nanometer already.In machining accuracy, the pa

24、st 10 years, ordinary progression accuse of machining accuracy of lathe raise to 5m , from 3- 5m accurate grades of machining center from 10m already, improve to 1- 1.5m, and the ultraprecision machining accuracy has already begun to enter nanometer (0.01m )ly. In dependability, MTBF value of the fo

25、reign numerical control device has already reached above 6 000h, MTBF value of the servo system reaches above 30000h, demonstrate very high dependability . For realize at a high speed , high finish machining, related to it function part if electric main shaft , straight line electrical machinery get

26、 fast development, the application is further expanded .5 axles link and process and compound and process the lathe to develop fastAdopt 5 axle link , to three-dimensional curved surface processing of part , can cut with the best geometirc form of the cutter, not only highly polished, but also effic

27、iency is improved by a large margin . It is generally acknowledged , a 5 axle gear beds of efficiency can equal 2 3 axle gear beds , use cubic nitrogen boron wait ultra hard material milling cutter go on at a high speed milling , sharpening , quenching hard steel at the part, 5 axle link , process c

28、onstant 3 axle link , process , give play to high benefit. But go over because 5 axles link the numerical control system , complicated reason of host computer structure, price its link numerical control to be lathe several times higher than 3 axle, in addition programming technological difficulty re

29、latively heavy , have restricted 5 axle gear beds of development. At present because of electric appearance of main shaft, make , realize 5 axle compound main shaft hair structure processed to link greatly simplify, it make difficulty and cost reduce by a large margin , numerical control price dispa

30、rity of systems shrink. So promote compound main shaft head type 5 axle gear bed and compound development to process lathe (process the lathe including 5 ).At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt compound main shaft hair, can realize 4 processing and arbitrary pro

31、cessing of angle of vertical plane, make 5 process and 5 axles are processed and can be realized at the same lathe, can also realize the inclined plane and pour the processing of the hole of awls . Company , DMG of Germany , exhibit DMUVoution series machining center , can put , insert , down 5 proc

32、ess and 5 axes link and process in one, can be controlled by CNC system or CAD/CAM controls directly or indirectly.intellectualizations, open style, the network turns into for the contemporary numerical control system development mainly hastensThe 21st century numerical control equipments will be ha

33、s certain intellectualized the system, the intellectualized content including in numerical control system each aspect: In order to pursue the processing efficiency and the processing quality aspect intellectualization, like processing process adaptive control, craft parameter automatic production; I

34、n order to enhance the actuation performance and the use connection convenient intellectualization, like the feed-forward control, the electrical machinery parameter auto-adapted operation, the automatic diagnosis load automatic designation model, is automatic entire grades; Simplification programmi

35、ng, simplification operation aspect intellectualization, like intellectualized automatic programming, intellectualized man-machine contact surface and so on; Also has the intelligence to diagnose, the intelligent monitoring aspect content, the convenience system diagnosis and the service and so onIn

36、 order to solve the traditional numerical control system seal and the numerical control application software industry production existence question. At present many countries conduct the research to the open style numerical control system, like USS NGC (The Next Generation Work-Station/Machine Contr

37、ol), European Economic Communitys OSACA (Open System Architecture for Control within Automation Systems), Japans OSEC (Open System Environment for Controller), Chinas ONC (Open Numerical Control System) and so on. The numerical control system will open already becomes the numerical control system ro

38、ad of the future. The so-called open style numerical control system is the numerical control system development may in the unified movement platform, face the engine bed factory and the end-user, through the change, the increase or the tailor structure object (numerical control function), forms the

39、seriation, and may conveniently integrates users special application and the technical knack in the control system, the fast realization different variety, the different scale open style numerical control system, forms has the bright individuality famous brand goods. At present the open style numeri

40、cal control system system structure standard, the correspondence standard, the disposition standard, the movement platform, the numerical control system function storehouse as well as the numerical control system function software development kit and so on is the current research coreThe network num

41、erical control equipment is a nearly two year international famous engine beds expositions new luminescent spot. The numerical control equipment network enormously will satisfy the production line, the manufacture system, the manufacture enterprise to the information integration demand, also will be

42、 realizes new manufacture pattern like agile manufacture, hypothesized enterprise, the global manufacture foundation unit. The domestic and foreign some famous numerical controls engine bed and the numerical control system manufacture company has all promoted the related new concept and the prototyp

43、e in the nearly two years, if unfolds in EMO2001, Japanese Shan Qima Mazak the company displays CyberProduction Center (intelligence production control center, is called CPC); Japan is Okuma the engine bed company to display IT plaza (information technology square, is called the IT square); German S

44、imens (Siemens) the company displays Open Manufacturing Environment (opening manufacture environment, is called OME) and so on, had reflected the numerical control engine bed processing the tendency which develops to the network direction1.4 takes the new technical standard, the standard establishme

45、nt1.4.1 about numerical control system design development gaugeAs noted previously, there are better commonability , flexibility , adaptability , expanding in the open numerical control system, countries such as U.S.A. , European Community and Japan ,etc. implement the strategic development plan one

46、 after another , carry on research and formulation of the systematic norm of structural numerical control of the open system (OMAC , OSACA , OSEC ), 3 of world heavy economy carry on the same science plan and standardize formulation nearly in a short time most, have indicated a new arrival of period

47、 of change of the technology of numerical control. Our country started research and formulation which standardized the frame of ONC numerical control system of China too in 2000.1.4.2 About the numerical control standardThe numerical control standard is a kind of trend of information-based developme

48、nt of manufacturing industry. Numerical control technology information exchange of 50 year born , to based on ISO6983 standard, adopt G , M code describes how processes, its essential characteristic faces the processing course, obviously, he cant meet demands of high-speed development of the technol

49、ogy of modern numerical control more and more already. For this reason, studying and making a kind of new CNC system standard ISO14649 (STEP-NC ) in the world, its purpose is offering a kind of neutral mechanism not depending on the concrete system , can describe the unified data model in whole life

50、span of the products , thus realize the whole manufacture process, and even the standardization of each industrial field product information.The appearance of STEP-NC may be a revolution of the technical field of the numerical control, on development and even the whole manufacturing industry of the

51、technology of numerical control , will exert a far-reaching influence. First of all, STEP-NC puts forward a kind of brand-new manufacture idea , in the traditional manufacture idea, NC processes the procedures to all concentrate on single computer. Under the new standard, NC procedure can be dispers

52、ed on Internet, this is exactly a direction of open , networked development of technology of numerical control. Secondly, STEP-NC numerical control system also can reduce , process (about 75% ) drawing , process procedure work out (about 35% ) time and process (about 50% ) time greatly.At present, A

53、merican-European countries pay much attention to the research of STEP-NC, Europe initiates IMS plan (1999.1.1- 2001.12.3 ) of STEP-NC. 20 CAD/CAM/CAPP/CNC users , manufacturers and academic organizations from Europe and Japan participated in this plan. STEP Tools Company of U.S.A. is a developer of

54、the data interchange software of manufacturing industry in the global range, he has already developed and accused of the super model (Super Model ) of information exchange of machine tooling by counting, its goal is to describe all processing courses with the unified norm. Such new data interchange

55、form has already been verified in allocating the SIEMENS , FIDIA and European OSACA-NC numerical control at present.2 pairs of basic estimations of technology and industry development of numerical control of our countryThe technology of numerical control of our country started in 1958, the developme

56、nt course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, i.e. closed developing stage. In this stages, technology of foreign countries blockade and basic restriction of terms of our country, the development of the technology of numerical control is c

57、omparatively slow. During Sixth Five-Year Plan Period , the Seventh Five-Year Plan Period of the country in second stage and earlier stage in the Eighth Five-Year Plan Period , introduce technology , digest and assimilate, the stage of establishing the system of production domesticization arisesing

58、tentatively. At this stage , because of reform and opening-up and national attention , and study the improvement of the development environment and international environment, research , development and all making considerable progress in production domesticization of the products of the technology o

59、f numerical control of our country. The third stage is that on the later stage in the Eighth Five-Year Plan Period of the country and during the Ninth Five-Year Plan Period , implement the research of industrialization , enter market competition stage. At this stage, made substantive progress in ind

60、ustrialization of the domestic numerical control equipment of our country. In the Ninth Five-Year Plan latter stage, domestic numerical control domestic market share of lathe reach 50% , mix domestic numerical control system (popular ) to up to 10%.Review the development course in the past 50 years

61、of technology of numerical control of our country, especially pass the brainstorm of 4 Five-Year Plans, all in all has made following achievements.a. Have establish the foundation of the technical development of numerical control, has basically mastered the technology of modern numerical control. Ou

62、r country know from numerical control system , servo urge , numerical control host computer , special plane and their basic of fittings basically already now, among them most technology have already possessed the foundation that is commercialized and developed , some technology has already, industri

63、alization commercialized.a.Have formed the industrial base of numerical control tentatively. In tackling key problems the foundation that the achievement and some technology commercialize , set up the systematic factories of numerical control with production capacity of batch such as numerical contr

64、ol of Central China , spaceflight numerical control etc. Electrical machinery plant of Lanzhou, a batch of servo systems and first machine tool plant , first machine tool plant of Jinan of servo electrical machinery factory and Beijing ,etc. several numerical control host computer factories such as

65、the numerical control in Central China. These factories have basically formed the numerical control industrial base of our country.b.Have set up research of a numerical control, development , managerial talents basic team . Though has made considerable progress in research and development and indust

66、rialization of the technology of numerical control, but we will realize soberly, the research and development of the technology of advanced numerical control of our country, there is greater disparity between current situation and current demand of our country of engineering level especially in industrialization. Though very fast from longitudinal development to watch our cou