伟尔沃曼渣浆泵系列综合样本

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1、IlurryWARMAN ? Cen trifugal Slurry PumpsMINERALSExcellentMinerals1 Solutions222Specialists in deliveri ng and support ing slurry and dewateri ng equipment solutions for global mining and mineral processing, the power sector, and gen eral in dustry.ExcellentMineralsSolutionsWARMAN*Centriruyal Slunrf

2、PumpiGEHD*PD Sluriy Pump?LJNATEX*Rubber ProductsVULCO*WearLirtingCAVEX*Hydracytlone5FLO WAYPUMPSVertical Turbine Pumps ISOGATE*Slurry ValveiMULTIFLCT1Mine Drvtfatering 5olu?ion$HAZLETON*Specially Slurry Pump5LEWIB* PUMPSW：汕 ClCTiitM P-.jmf；sWEIR MINERALS SERVICES vWeir Minerals DivisionWeir Minerals

3、 is a world leader in the design and manufacture of pumps, mill liners, hydrocyclones, slurry valves, screens, and rubber products for the mining and minerals processing, dewatering, sulfur chemical and general industries. Based on advanced, and often patented, materials and designs, our products ar

4、e designed to add value to virtually any aggressive, corrosive process.Superior wear life, low cost of operationIn slurry pumping, processing and control applications -where the cost of ownership often outweighs capital cost as a priority - we help our customers address issues such as longevity, cap

5、acity, efficiency of operation, and maintenance.Product strength lies in the superiority of our advanced hydraulic designs and our high performing wear and corrosion resistant materials. Our leading research and materials scientists, plus our state of the art material production facilities, support

6、our world class products and materials with a focus on superior wear life and low cost of operation.Weir Minerals North AmericaLocated in Madison WI, Weir Minerals North America is one of the many Weir Minerals facilities around the world. These facilities include foundries, rubber molding shops, an

7、d machining centers.1: World class manufacturing facilities are part of Weir Minerals on six continents of the world2: A 20 ton fixture enables Weir Minerals to produce the largest slurry pumps in the worldNew 4-vane Warman ? WRT? impeller and matching throatbush is designed to improve wear performa

8、nce, and assist our customers in reducing total ownership cost1: A state-of-the-art hydraulic test laboratory is located in Madison, Wisconsin2: A Warman ? 600 HTP pump being prepared for hydraulic testing. The massive rib reinforced casing and 102,000 lb (46,260 kg) bare weight illustrate the robus

9、t design and inherent safety of this 580 psi (4,000 kPa) rated pump3Warman ? AHP pumpWarma n ? horiz on tai slurry pump models in elude a diverse range of desig ns for the toughest duties.Warman ? pumps deliver exceptional performanceThe Warman horizontal slurry pump range is one of the worlds mostc

10、omprehensive range of centrifugal slurry pumps for use in mining, chemical and industrial applications. These horizontal slurry pumps are designed for ultra heavy duty applications such as mill discharge, process plant and tailings, high pressure pipelines, as well as other specialty applications.Ty

11、pical applications and Warman pump models most suitable for these applications are shown below. For special applications not listed, contact Weir Minerals North America or your local Weir Minerals representative. Since particle size, concentration and abrasivity may affect your final selection, plea

12、se consult Weir Minerals for final pump selection.Warman ? horizontal pump modelsAH ?WBH?MC ?HTPAHPAHPPXUAHFLFMF1000HHHHRMLGSLWGR?page 4page 5page 6page 7page 8page 9page 10page 11page12page13page 14page15wet crushersSAG mill dischargerball mill dischargerod mill dischargeuNi acid slurrycoarse sandc

13、oarse tailingsnphosphate matrixminerals concentrateheavy mediaLdredgingbottom/fly ash, lime grindingnoil sandsmineral sandsfine tailingsrrphosphoric acidcoalflotationsugar beetsprocess chemicalpulp and papernFGDwaste water4Warman ? AHWARMAN ?Cen trifugal Slurry PumpsHeavy duty slurry pumps for a ran

14、ge of mill duties, from dirty water to the most difficult water flushed crusher servicesThe Warman ? AH ? pump is the world s standard for the most difficult mill duties.A wide variety of impellers and shaft seals provide a perfect fit for a wide range of applications. The AH ? pump provides excelle

15、nt wear life while maintaining efficiency during the wear cycle, resulting in low total operating costs. The AH pump, togetherwith the Warman MC pump series, provides a complete selection for most duties in the mill. From cyclone feed to regrind, flotation and tailings, the AH pump is thebest choice

16、.Warman ? AH ? pump - quick selection chart? Heavy duty construction with through-bolt design provides ease of maintenance and minimal downtime10003000010000US gall ons per minute (gpm)0 100Cubic meters per hour (m 3 /hr)? Ductile iron fully lined casing provides durability, strength, safety, and lo

17、ng service life? Large diameter, slow turning, high efficiency impellers designed to achieve maximum wear life and low operating costs? Large, open internal passages designed to reduce internal velocities, maximize wear life and lower operating costsTotal head (meters)? Thick elastomer or alloy bolt

18、-in liners provide superior corrosion resistance plus offer ease of liner .change-out and interchangeability to reduce overall maintenance costs and maximize wear life? Minimal shaft/impeller overhang reduces shaft deflection and increases packing life? Cartridge-style bearing assembly allows for ma

19、intenance in a clean environment without removal of the pump, resulting in reliable operation and prolonged bearing life? Grease or oil lubrication bearing assembly options offer ease of maintenance and reduced downtimesize range (discharge)capacities toheads topressures to1 ” to 18”(25 mm to 450 mm

20、)22,000 gpm (5,000 m/hr)240 ft (73 m)300 psi (2,020 kPa)Warma n? AH?Warma n? WRT?5Warman ? AHWARMAN ?Cen trifugal Slurry PumpsNote: High pressure designs, AHP and AHPP are available and shown on page 8.The new Warman ? WRT? throatbush and impeller comb in ati on is a superior upgrade for your existi

21、 ng pump, and is desig ned to enhance efficie ncy and improve wear performance? Optional dry running shaft seal reduces or eliminates flush water requirementsEffective expeller prolongs packing life while reducing or eliminating flush water requirementWarma n? AH?Warma n? WRT?#Warman ? WBHWARMAN ?Ce

22、n trifugal Slurry PumpsHeavy duty slurry pumps for a range of mill duties, from dirty water to the most difficult water flushed crusher servicesThe Warman ? WBH ? slurry pump range offers more than 20 enhancements to the already state-of-the-art Warman AH slurry pumping technology, including a fully

23、 adjustable and rotatable throatbush to more evenly spread the wear and maintain the pump in tip-top performance for longer periods.Boasting a revolutionary one-piece frame for correct alignment of bearings, seal and impeller to front liner; as well as easier access for impeller adjustments, the WBH

24、 pump was built with enhanced efficiency and operational savings in mind.Warman ? WBH ? pump - quick selection chartUS gall ons per minute (gpm)TotaT) m d a? One-point adjustment allows for adjusting the throatbush both rotationally and axially while the pump is in operation, overcoming localized we

25、ar? One-piece bearing frame design ensures correct alignment of bearings, seal and impeller? New hydraulics were shown to increase efficiency and lower energy consumption by up to 12% in the pump trials at CSA, Australia, compared with Warman AH pump in same duty? Large diameter expeller seals again

26、st high intake head (ftpressures without the need for gland seal water? Quick and easy impeller gap adjustments tomaximize performance without shutdown? Fully lined design minimizes the risk of catastrophic failure with safety features including standard leak detection, optional vibration, temperatu

27、re and wear monitoring, and the ability to add pressure relief and thermal cut-out devices? Warman ? Wear Reduction Technology (WRT ?) throatbush and four-vane impeller design with vanelets for extended wear life and reduced NPSH requirementsLarge diameter shaft with short overhang combined with a r

28、obust and rigid one-piece bearing frame keeps the bearings aligned, which minimizes shaft deflection and vibration, as well as distortion from external piping loadsThe one-piece bearing frame ensures good component alignment and concentricity through the seal area to reduce wear and extend seal life

29、The new Warman ? WRT? throatbush and impeller combination is a superior upgrade for your existing pump and is designed to enhance efficiency and improve wear performanceWarman? WBHWarma n? WRT?size range (discharge)capacities toheads topressures to1” to 12”(25 mm to 300 mm)12,000 gpm (2,725 m/hr)250

30、 ft (76m)300 psi (2,020 kPa)6Warman ? MCR ? /MC ? Metal/MCUWARMAN Cen trifugal Slurry PumpsSevere duty lined pump desig ned for the most aggressive applications, such as mill circuit? ?The Warman MC pump series is for the most aggressive wear applications. The? ?Warman MC pump easily manages large s

31、ize particles in dense abrasive slurries and offers the right combination of ruggedness, durability, hydraulics and materials.From the most diff icult mill discharge to water flushed crusher, the Warman? MCpump series is the best choice.When paired with the Warman ? AH ? pump, virtually all the duti

32、es in your mill can be satisfied.? ?Warman? MCR ? /MC ? Metal/MCU? pump - quick selection chartCubic meters per hour (m3/hr)200300500 70010001500200030005000100002000060daenlar QI20010012572006 8400100046810000US gall ons per minute (gpm)55504540353025Total2015105246811100000Ductile iron fully lined

33、 casing provides durability, strength, safety, and long service lifeLarge diameter, slow turning, high efficiency impellers designed to achieve maximum wear life and low operating costsLarge, open internal passages designed to reduce internal velocities, maximize wear life and lower operating costsU

34、nique, easily centered stuffing box reduces gland seal maintenance and extends packing lifeAdjustable side liner maintains efficiency and extends service life (adjustable while running)咿哲口咏 wet end exchange minimizes downtimeThick elastomer liners with alloy impellers provide superior wear life on t

35、he most difficult cyclone feed and screen feed servicesInterchangeable elastomer and alloy bolt-in liner offer ease of liner change-out and reduced maintenance costsHeavy duty construction with through-bolt design provides ease of maintenance and minimal downtimeMinimal shaft/impeller overhang reduc

36、es shaft deflection and increases packing lifeCartridge-style bearing assembly allows for maintenance in a clean environment without removal of the pump, resulting in reliable operation and prolonged bearing lifeSeparate fully removable suction cover on Warman 400 MCR pump facilitates access and rep

37、lacement of the impeller, throatbush, and shaft sleeve without disturbing coverplate or discharge pipingLeft or right hand operation availablesize range (discharge)capacities toheads topressures to5 ” to 34”(125 mm to 850 mm )100,000 gpm (22,700 m3/hr)180 ft (55 m)130 psi (900 kPa)7Warman ? MCR ? /M

38、C ? Metal/MCUWARMAN Cen trifugal Slurry Pumps#Warman ? MCR ? /MC ? Metal/MCUWARMAN Cen trifugal Slurry PumpsWarman? MCR?/MC? Metal/MCU#Warma n ? HTPWARMAN ?Cen trifugal Slurry PumpsWarman ? HTP pump - quick selection chartCubic meters per hour (m 3 /hr)ed a e aTTotalUS gall ons per minute (gpm)Fully

39、 lined pump for severe multi-stage applications which offers nu merous ease of maintenance featuresThe Warman HTP pump range represents the highest pressure-rated, large, lined pumps available from Weir Minerals with priority given to increased safety, wear life, and reliability.The Warman HTP pump

40、is rapidly establishing itself as the dominant pump in the Canadian oil sands, providing an efficient and durable solution to long distance hydro-transport and tailings duties.size range (discharge)capacities toheads topressures to20 ” to 24”(500 mm to 600 mm)40,000 gpm (9100 m/hr)220 ft (67 m)580 p

41、si (4,000 kPa)Specifically designed hydraulics emphasize solid passing capability, head generation, wear life, and efficiency to deliver overall outstanding performance? Multi-stage high pressure operation to 580 psi? Major components designed with lifting points located with respect to center of gr

42、avity and specialized lifting tools enable rapid pump maintenance and turnarounds? Ductile iron fully lined casing provides durability, strength, safety, and long service life? Separate fully removable suction cover facilitates access and replacement of impeller, throatbush, and shaft sleeve without

43、 disturbing coverplate or(meters)discharge pipingUnique, easily centered stuffing box reduces gland seal maintenance and extends packing lifeGrease or oil lubrication bearing assembly options offer ease of maintenance and reduced downtimeCartridge-style bearing assembly allows for maintenance in a c

44、lean environment without removal of the pump, resulting in reliable operation and prolonged bearing lifeLiner design reduces operating costs by allowing replacement of individual componentsErosion and corrosion resistant elastomers or alloys are available to handle solids-laden and/or corrosive slur

45、riesWarma n? HTP8Warma n ? AHP/AHPPWARMAN ?Cen trifugal Slurry PumpsWarman ? AHP pump - quick selection chartCubic meters per hour (m3/hr)da TTotalUS gall ons per minute (gpm)Fully lined high pressure pump for multi-stage applicati ons? ? ?Based upon the popular Warman AH series pump, the Warman AHP

46、/AHPP series high pressure pump offers the same features and benefits as the AH? pump,including identical hydraulics at up to 1000 psi.The high pressure capability allows the user to operate several pumps in series all consolidated into one pump house, saving the expense of supporting systems like g

47、land water supply systems in an alternative design of several pump houses along the transport line.size range (discharge)capacities toheads topressures to4 ” to 18”(100 mm to 450 mm)22,000 gpm (5000 m/hr)240 ft (73 m)1,000 psi (6900 kPa)Multi-stage high pressure operation to 1000 psiHeavy duty const

48、ruction with through-bolt design provides ease of maintenance and minimal downtimeDuctile iron fully lined casing provides durability, strength, safety, and long service lifeLarge diameter, slow turning, high efficiency impellers designed to achieve maximum wear life and low operating costsLarge, op

49、en internal passages reduce internal velocities, maximize wear life and lower operating costs? Thick elastomer or alloy bolt-in liners provide (meterssuperior corrosion resistance plus offer ease of liner change-out and interchangeability to reduce overall maintenance costs and maximize wear life? M

50、inimal shaft/impeller overhang reduces shaft deflection and increases packing life? Grease or oil lubricated bearing options offer ease of maintenance and reduced downtime? Cartridge-style bearing assembly allows for maintenance in a clean environment without removal of the pump, resulting in reliab

51、le operationand prolonged bearing life9Warma n ? AHP/AHPPWARMAN ?Cen trifugal Slurry Pumps#Warma n ? AHP/AHPPWARMAN ?Cen trifugal Slurry PumpsWarman? AHP#Warman ? XUWARMAN ?Cen trifugal Slurry PumpsWarman ? XU pump - quick selection chartTotal headUS gall ons per minute (gpm)d a e i aTCubic meters p

52、er hour (m 3 /hr)Heavy duty slurry pumpThe Warman ? XU pump range is Weir Mineral s most recently released all metalunlined pump range that integrates newly designed wet end wear components with the long proven Warman mechanical end. Casing, impeller and liner have been optimized to provide low wear

53、 while delivering outstanding efficiency over a wide range of medium to heavy slurry applications such as coal, sand and gravel.With many unique features, the WarmanXU pump is easy to maintain and isdesigned to offer the lowest cost of ownership in its class.size range (discharge)capacities toheads

54、topressures to3 ” to 12”(75 mm to 300 mm)10,000 gpm (2275 m/hr)240 ft (73 m)150 psi (1,035 kPa)? Configured volute casing distributes material at point of maximum wear to extend life when pumping large solids? Low V cutwater design reduces slurry velocities and wear in the casing, allowing operation

55、 over a wide range of flows? Five-vane, thick sectioned, high efficiency impellers offer maximum wear life and low operating costs? Patented impeller wear ring profile reduces wear on impeller and throatbush area by restricting recirculation? Unique “ tear drop ” shaped frame plate liner insert insu

56、res any localized side wall wear occurs on liner and not on casing(meters)? Wet end components constructed from abrasion resistant solid chrome iron, providing excellent wear life in most slurry applications? Multiple shaft sealing configurations are available to best suit application requirements a

57、nd are easily converted from one to another without expensive mechanical end changes? Compact cartridge-style bearing assemblies offer reduced shaft/impeller overhang and minimize shaft deflection resulting in increased packing life and the ability to accept a range of mechanical sealsExceptional dr

58、y gland sealing performance due to improved expeller/impeller ratios reduces flush water requirements and lowers operating costsFull and low flush gland sealing options allow precise matching of seal water consumption to application needsGrease or oil lubrication bearing assembly options offer ease

59、of maintenance and reduced downtimeQuick release clamping collar design facilitates impeller removalHydraulically interchangeable with long proven Warman AH pump designsWarman ? XU10Warman ? AHF/LF/MFWARMAN ?Cen trifugal Slurry PumpsHeavy duty froth pump for tough flotati on froth dutiesDesigned to handle heavy froth, the Warman horizontal froth pump has a unique inlet and impeller design that is very successful where others fail.A large oversized inlet with a unique impeller inducer blade handles heavy froth and higher viscosity dense slurries with ease. The Warm