管道方案工艺管道专用中英文翻译

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1、管道方案（中英文对照版）工艺管道专用中英文Contract Title 合同标题 Shanghai SeccoPetrochemical pany Limited 上海赛科石油化工有限责任公司 Integrated Project Management Team 一体化项目管理组 Caojing, Shanghai, P R China 中国 上海 漕泾 Document Title文标题 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAILRULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00 朱诚钢 30.12.02 POO

2、 NR NR(Signature) Issue Rev 版本号 Issue or RevisionDescription 签发或版本说明 Origin by 制文人 Date 日期 Check by 审核人 Date 日期 Approve by 批准人 Date 日期 Approve by 批准人 Date 日期 This Document is Owned by 本 文持有人IPMT Authority IPMT授权批准 管道工程施工质量管理工作细则 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 目录 Content1.0 编制目的及

3、适用范围 Purpose for Preparation andScope of Application2.0 编制原则 Principles for Preparation 3.0 执行标准及有关规定 Applicable Standards and Relevant Regulations 3.1中国政府的相关法规和政策 Relevantlaws, regulations and policies issued by Chinese government： 3.2SECCO项目IPMT质量体系有关文Documentation related to IPMT quality system o

4、f SECCO project: 3.3 SECCO 项目 IPMT 规定和要求 IPMT regulations and requirements of SECCO project： 3.4 施工验收标准及规范 Standards and codes for construction acceptance: 4.0 冲突和协调 Conflict and Coordination 5.0 专业技术经理与专业工程师 Specialist Technical Manager and Specialist Engineer 5.1 专业技术经理 Specialist technical manage

5、r 5.2 专业工程 师 Specialist engineer 6.0 HSE 7.0 施工过程中工 程施工质量的控制 Quality Control in the Process of Construction 7.1 主要依据 Main basis 7.2 熟悉 现场管理体系、建立工作接口Acquaintancewith site management system and establishment of working interface 7.3技术准备 Technical Preparations 7.4 组织设计交 底 Organization Design Briefing 7

6、.5 图纸与设计文会 审 Joint Check-up of Drawings and Design Documents 7.6 审查施工组织设计和施工方案 Check-up of Construction Organization Design and Construction Plan 7.7 施工 过程的质量控制点的制定和检查程序 Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process 7.8 施工过程中的质量控制 Quality Contr

7、ol During the Construction Process 7.8.1 原材料的检查与验收原则 Principles for the Inspection and Verification of Raw Materials 7.8.2 管子抽检的内容 和比例 Contents and Percentage of Pipe Spot-check 7.8.3 其他管道组成抽检的内容和比例 Spot-check Contents and Percentage of Other Pipe ponents 7.8.4 阀门的检验与试 验(包括管道视镜、过滤器及阻火器检验)ValveInspec

8、tion and Experiment (Including the inspection of pipe signt glass, strainer and flame arrestor) 7.8.5 采用的主要管道器材标准(规范)Major Piping Specifications Standards (or codes) 7.8.5.1 材料标准Material Standards 7.8.5.1.1 无缝钢管 Seamless Steel Pipe 7.8.5.1.2 焊接钢管 Welded Steel Pipe 7.8.5.1.3 管 Pipe fittings 7.8.5.1.4

9、 联接 Pipe joints7.8.5.1.5 阀门 Valves 7.8.5.2 应用规范 Application specification 7.8.5.2.1 管子 Pipe 7.8.5.2.2 管 Pipe fittings 7.8.5.2.3 联接 Pipe joints 7.8.5.2.4 阀门 Valves 7.8.6 管道防腐 Pipingcorrosion prevention 7.8.7 管道的预制加工工艺 Pre-fabrication process for pipe 7.8.8 碳素钢管道焊接、热处理及质量检查Welding,heat treatment and q

10、uality inspection for carbon steel pipe 7.8.9阀门安装 Valve installation 7.8.10 低温材料检验及 安装 Cryogenic material inspection and installation 7.8.11 静电接地安装 Static grounding erection 7.8.12 管道系统试验、吹除与清洗Test,purging and cleaning for piping system 7.8.13 工程中间交接 Engineering intermediate takeover7.8.14 竣工验收 plet

11、ion acceptance 7.9 专业工程师 应保存的资料 Documents to be retained by specialist engineer 附录1: 管道安装工程质量控制点 Appendix1 Quality Control Points for Piping Installation Project 附录2：工业管道施工管理台帐 AppendixIndustrial Piping Construction ManagementRecord Book1.0编制目的及适用范围：Purpose for Preparation and Scope of Application1.

12、1 本规定适用于上海SECCO 90x104t/a乙烯项目(以下简 称SECC0项目)的现场施工质量管理工作。These stipulations are applicable to the site construction quality management of Shanghai SECCO 90x104t/a Ethene Project (hereinafter referred to as SECCO project).1.2本规定是为了明确SECC0项目的现场施工质量管理工作 的职责、工作内容、工作流程、方法以及设计、采购、施工的协 调，推行现代化、科学化、规范化的项目管理模式

13、而编制的。These stipulations are prepared for the purpose of defining the responsibilities, working contents, operating process and procedures for the site construction quality management of the SECCO project and for coordination among the design, procurement and construction, so as to pursue the moderni

14、zed, scientific and standardized mode for project management.2.0 编制原则 Principles for Preparation2.1 本细则在项目质量管理目标合理分解、项目质量管理组 织已经确立的前提下，以项目的规律效应性和操作实用性为原则 编制的。Theserules are prepared on the principle of the law effectiveness and operating practicability of the project, under the precondition that the

15、 objectives of the project quality management have been reasonably deposed and the organization of project quality management has been established.2.2本细则注意到质量检验评定中工程划分与WBS分解结构 在施工管理中的内在联系，我们强调将两者的划分尽量统一。These rules have given full attention to the inherent links between the project ponent division i

16、n the quality inspection and evaluation and WBS deposed structure in the construction management.Weemphasize that the two divisions should be unified as far as possible.2.3 为加强主动控制的力度，本细则建议建立专业施工管理 台帐，将施工质量控制纳入现场施工管理体系，专业工程师应参 加重要的材料和设备的招标订货会议，了解产品质量、合同技术要求、厂家售后服务及到货情况。以便在施工管理台帐中列出每 月到货清单，使材料报检及工程报检

17、工作系统化。Inorder to strengthen the power of active control, it is remended by these rules that a specialized construction management record book is established to integrate the construction quality control into site construction management system.Itis also suggested that specialist engineers should par

18、ticipate in the bidding and ordering meetings for important materials and equipment to get acquainted with the product quality, the technical requirements of the contract, after-sale service provided by manufacturer and the delivery status.Andthen it is possible to put the monthly goods-arrival list

19、 in the construction management record book and to realize the systematization of material acceptance and engineering inspection procedures.3.0执行标准及有关规定 Applicable Standards and Relevant Regulations 3.1 中国政府的相关法规和政策：Relevant laws, regulations and policies issued by Chinese government: 压力管道安全管理和监察规程R

20、egulations for Pressure Piping Safety Management and Supervision 压力管道安装安全质量监督检验规则 Rules for Pressure Piping Installation Safety and QualitySupervision and Inspection 3.2 SECC0 项目 IPMT 质量体系有 关文：Documentation related to IPMT quality system of SECC0 project：规划管理计划(PMP)PL-00-IIJ-PM-0001 Program Manageme

21、nt Plan (PMP) 质量 管理策略ST-00-IIJ-QU-0001 Quality Management Strategy 质量管 理组织体系 PL-00-IIJ-QU-0002 Quality Management 0rganization System 工程质量管理规定 PR-00-CIJ-QU- 0001 Regulations for Project Quality Management 质量审核 程序PR-00-IIJ-QU-0001 Quality Check Procedures 承包商质量 (QA/QC)标准SD-OOTIJ-QU-OOOl Quali tyAssur

22、ance/Quality Control (QA/QC) Standard for Contractors 施工管理细则 Construction Management Detail Rules 3.3 SECCO项目IPMT规定和要求：IPMT regulations and requirements of SECC0 project： 装置布置原则 PH-00-TSC-PP-000l Plant Layout Philosophy 管道材料规定 SD-00-TSC-PP-000lSpecifications for Piping Materials 工艺及公用工程管道设 计要求 SD-00

23、-TSC-PP-0002 Process and Utility Piping Design Requirements 地下钢管涂层及包覆标准 SD-00- TSC-PP-0003 Standard for Coating and Wrapping of Underground Steel Pipe 管道制作SD-00-TSC-PP-0004 Fabrication of Piping 蒸汽伴热管要 求 SD-00-TSC-PP-0005 Steam Tracing Piping Requirements 管道支撑标准SD-00-TSC-PP-0007 Standard for Piping

24、Support 管道柔 性-设计标准SD-00-TSC-PP-0008 Piping FlexibilityDesign Criteria 管道的现场试压SD-00-TSC-PP-0009 Field Pressure Testing of Piping 隔 离材料及应用热保温 SD-00-TSC-PP-0010 Insulation Materials & Application Hot Service 隔离材料及应用冷保温 SD-00-TSC-PP-0011 Insulation Materials& ApplicationCold Service 管道及设备的隔音保护 SD-00-TSC

25、-PP-0012 Sound ControlInsulation of Piping and Equipment标准详图SD-00-TSC-PP-0013 Standard Detail Drawing 管道焊接标 准SD-00-TSC-MS-0025 Standard for Piping Welding 3.4 施 工验收标准及规范：Standards and codes for construction acceptance: 石 油化工剧毒、可燃介质管道工程施工及验收规范SH3501-2001 Specification for Construction andAcceptance o

26、f Hypertoxic and bustible Medium Piping Engineering in Petrochemical Industry 工业金属管道工 程施工及验收规范 GB50235-97 Code for Construction and Acceptance of Industrial Metallic Piping 现场设备、工 业管道焊接工程施工及验收规范GB50236-98 Code for Construction and Acceptance of Field Equipment and Industrial PipingWecontractorng 工业安

27、装工程质量检验评定统一标准 GB50252-94 Unified Standard for Checking and Evaluating the Quality of Industrial Installation Engineering 工业金属管道工程 质量检验评定标准GB50184-93 Standard for Checking and Evaluating theQuality of Industrial Metallic PipingEngineering 工业管道、设备绝热工程施工及验收规范GBJ126-89 Code for Construction and Acceptan

28、ce ofIndustrial Piping andEquipmentThermalInsulationEngineering石油化工工程焊接工艺评定 SHJ509-88 Welding ProcedureQualification for Petrochemical Engineering 石油化工钢制管道工程施工工艺标准 SH3517-2001 Construction Process Standard for Petrochemical Steel Piping Engineering 阀门检验与管理规程SH3518-2000 Code forValve Inspection and M

29、anagement石油化工钢制通用阀门选用、检验及验收SH3064-94 Selection, Inspection and Acceptance of Petrochemical General Steel Valves 石油化工设备和管道涂料 防腐蚀技术规范 SH3022-1999 Technical Specification forthe Coating anticorrosion of Equipment and Piping in Petrochemical Industry石油化工企业设备管道表面色和标志 SH3043-91 Equipment and Piping Surfac

30、e Color and Marking for Petrochemical Industry 埋地钢质管道石油沥青防腐层施 工及验收规范 SYJ4020-88 Code for Construction and Acceptance of Petroleum Asphalt Corrosion Protection Layer for Undergrand Steel Piping工艺管道ASME B31.3-2002 Process Piping无损检测 ASME Section V Nondestructive Examination 焊接和钎焊评定 ASME Section IX Wel

31、ding and Brazing Qualification 阀门检验及试验 API Std 598 Valve Inspection and Testing4.0冲突与协调 Conflict and Coordination 中国政府法 规、SECC0项目规定、标准和规范(包括国内的和国外的)：Lawsand regulations issued by Chinese government and the stipulations, standards and codes of SECC0 project (including home and foreign ones)： 当在项目执行过程

32、中， 中国政府法规、SECC0项目规定及标准、规范间有矛盾时，执行的 顺序应当是：中国政府法规、SECCO项目规定、标准和规范要求。Whena conflict occurs in the process of project implementation between the laws and regulations issued by Chinese government and the stipulations, standards and codes of SECC0 project, the priority order for implementation should be f

33、irstly the laws and regulations issued by Chinese government and then the requirements of the stipulations, standards and codes of SECC0 project.5.0专业技术经理与专业工程师 Specialist Technical Manager and Specialist Engineer5.1 专业技术经理 Specialist technical manager 5.1.1负责分管专业的施工技术与施工质量的管理工作；To be responsible fo

34、r the construction technical and quality management of the specialty he/she is assigned to take charge of; 5.1.2 指导专业工程师的工作，监督和支持设 计、采购、施工、监理、检测承包商的有关工作；Togive instructions to the specialist engineer, to supervise and support the design, procurement, construction and supervisory management and to ch

35、eck the contractors work.5.2 专业工程师 Specialist engineer 5.2.1 各包专业工 程师是由建设部核心组派出，直接接受专业技术经理的指导和考 核，同时在各项目包接受各施工经理的领导。Specialist engineers of different ponent packages are sent by the core group of the Ministry of Construction and directly subject to the instruction and examination made by the special

36、ist technical managers.Atthe same time they should be under the leadership of the construction managers of the respective ponent packages.5.2.2 各包专业工程师在项目执行过程中所发生的重要技术 变更及工程量确认，向施工经理汇报的同时应抄报建设部核心组 专业技术经理。The specialist engineer of a package shall report to the construction manager about the major te

37、chnical changes and engineering volume verification in the process of project implementation and simultaneously send a duplicate to the specialist technical manager of the core group in the Ministry of Construction.5.2.3 各包专业工程师的专业技术及质量周报、月报和工作 报告，向施工经理汇报的同时应抄报建设部核心组专业技术经 理。Thetechnological informat

38、ion of the package specialist engineer, as well as the quality weekly report, monthly report and working report shall be submitted to the construction manager and a copy shall be simultaneously made to the specialist technical manager of the core group, Ministry of Construction.6.0 HSE 6.1 HSE 要求 HS

39、E requirements 详见 SECCO 的 HSE 文 Refer to SECCO HSE document for details.6.2 SECCO 项目中，无论业主还是承包商都应遵守和执行 SECCO的HSE文要求，专业工程师在具体的工作中应协助HSE工程 师落实和监督SECCO的HSE规定。In SECCO project, both the Client and contractor should observe and follow the requirements of SECCO HSE document.Thespecialist engineer should a

40、ssist HSE engineer in the implementation and supervision of SECCO HSE stipulations in the specific work.7.0施工过程中工程施工质量的控制 Quality Control in the Process of Construction 7.1 主要依据 Main basis 7.1.1各承包合同条及项目前期技术函 Various contract conditions and technical correspondence at the initial phase of the projec

41、t; 7.1.2图纸、相关设计文Drawingsand relevant design documents; 7.1.3规范及检验、试验 标准Codesand standards for inspection and test; 7.1.4项目施工 质量计划 Construction quality plan of the project.7.2 熟悉现场管理体系、建立工作接口Acquaintancewith site management system and establishment of working interface 7.2.1 专业工程师应了解行业质量监督制 度，熟悉本次项目的

42、监督机构-中石化质量监督总站发布的质量 监督方案，在制定工程质量控制点时，应将质量监督方案及质量 评定的要求纳入质量管理体系。A specialist engineer should be acquainted with quality supervision system of his/her specific industry and familiar with the quality supervision program issued by the supervisory institution of this project, i.e., Chinese Petrochemical

43、Quality Supervision Station.When quality control points are set up, the quality supervision program and the qualification requirements should be included in the quality management system.7.2.2专业工程师应充分了解工程监理制度，熟悉监理规划及 监理实施细则内容。A specialist engineer should fully know the project supervisory management

44、 system and be familiar with the contents and provisions in the supervisory management plan and the supervisory management implementation detail rules.7.2.3 采购质检接口：理顺管理体系，加强组织互动，专业 工程师应与采购质检工程师和采购工程师密切合作，及时了解材 料、配到货情况及抽检计划。Interfaceofprocurement to quality inspection: To rationalize the management s

45、ystem and strengthen the organizational interaction, a specialist engineer should make a close cooperation with the procurement quality control engineer and procurement engineer, timely get information on material and accessory arrival and make a spot check according to the plan.7.2.4 专业工程师应熟悉各承包商项目

46、组织机构，质量管理 体系，应注意考察各承包商质量管理体系的效力及执行能力能否 满足质量管理要求。SECC0各项目专业工程师重点考察的内容如 下：A specialist engineer should be familiar to the project organizational structure and quality management system of various contractors, and especially investigate whether the effectiveness and implementing ability of their qualit

47、y management systems can satisfy the project quality management requirements.ForSECC0 specialist engineers in their investigation, focus should be put on following aspects: 7.2.4.1 管道 组成的管理与发放制度，应注意发放的材料记录是否完整，能否 保证材料跟踪的要求。Rules and regulations for pipe ponents management and giving-out.Attentionsho

48、uld be paid to whether the records for the given- out materials are plete and meet the material follow-up requirements.7.2.4.2 焊条烘干及发放制度 Rules and regulations for welding electrode drying and giving-out 7.2.4.3 是否具 备阀门试验设备，光谱分析仪，漆膜测厚仪，测厚仪、电火花检 测仪、风向仪。焊条烘干及保温设备是否完好，其相关仪表是否 完好等。Makesure that the valve

49、 testing equipment, spectroscopic analyzer, paint-film gauge, gauge meter, electric-spark detector and anemoscope are available, welding electrode drying and insulating facilities are intact and relevant instruments in good condition.7.2.4.4 完整详细的标识体系。应注意审查下列碳素钢管道 应有不同的色标：plete and detail identifica

50、tion system.Caremust be taken to check that following carbon steel pipes should have different color scheme： GB/T8163输送 流体用无缝钢管GB/T8163 ; GB9948石油裂化用无缝钢管 GB9948 ; GB6479化肥设备用髙压无缝钢管GB6479 ; GB5310髙压锅炉用无缝钢管GB5310 ； GB/T3092低压流体输送用 焊接钢管 GB/T3092 .7.3 技术准备 Technical Preparations 7.3.1熟悉图纸及 设计文，掌握设计意图，施工

51、要求、技术措施和注意事项；熟悉 施工平面布置，“七通一平”及地下障碍物情况资料。Getfamiliar with the drawings and design documents and understand the design intention, construction requirements, construction measures and caution matters; get familiar with the layout of the floor plan, the “seven accessible and one flat” （for the infrastru

52、cture, such as accessible to water, electricity, etc, and the leveling of the ground） and the information about underground obstacles.7.3.2 整理工程内容、工程量、工作量，收集材料订货清 单，着手编制施工管理台帐（附1）及管道工程实物量表（附 2），制定月质量检验计划。Sortout the project contents, project volume and workload and collect the list of material order

53、s; and draw up Construction Management Record Book （Appendix1) and Physical Quantity Sheet for Pipeline Project (Appendix2) and work out monthly quality inspection plan.7.4 组织设计交底 Organization Design Briefing 管道工 程的设计交底，一般包括下列内容：The design briefing of piping engineering generally prises the followin

54、g contents.7.4.1设计规模、工艺流程及有关设备；DesignScale, Process Flow and Relevant Equipment 7.4.2平面布置；Plot Plan 7.4.3 工程特点、特殊技术要求、施工标准及验 收规范；ProjectFeatures, Special Technical Requirements, Construction Standards and Acceptance Code 7.4.4 特殊管 道材料，新材料、新技术的应用有无问题；Applicationof Special Piping Materials, New Materi

55、als and New Technology7.4.5管道工程量 Workload of Piping Construction.7.5 图纸与设计文会审 Joint Check-up of Drawings and Design Documents 图纸会审应在熟悉设计资料及技术条的基础 上进行，主要应审查下列内容：The joint check-up of drawings must be conducted on the basis of the familiarization of design documents and technical conditions.Thefollowi

56、ngs are the main contents to be checked:7.5.1 图纸及其他设计文是否齐全；设计深度是否满足施工要 求，设计是否漏项；Make sure if the drawings and other documents are intact, the designing depth meet the construction requirements and the design has any omission; 7.5.2 图 纸说明书一览表等相关内容是否一致；Make sure if the drawings, the instruction manual

57、, the datasheet and other relevant documents are consistent from each other; 7.5.3 管道平面图与管段图是否相符；规 格、材质、型号、数量设计参数等有无矛盾；管道布置在空间上 有无碰撞；Makesure if the Piping Layout drawings and the isometrics drawings are consistent from each other, any contradiction in specification, material, model, quantity and de

58、sign parameter exists and any conflict of piping inthe space occurs; 7.5.4 管道与其他专业的设施在空间上有无 矛盾，如工艺管道与通风、电气、仪表、给排水、采暖消防等专 业的设施是否协调；Makesure if the conflict between the piping and other professional facilities, such as the facilities for ventilation, electricity, instruments, water supply and drainage

59、, heating and fire control, occurs.7.5.5 管道与设备接口的标高、坐标、方位及管口尺寸、压 力等级是否相符；Makesure if the elevation, coordinate, direction, diameter of pipe orifice and pressure rating of the pipes that is connected with the relivetion equipment are in conformity; 7.5.6 设计选用的施工标准及技术要求是否可行；Make sure if the constructi

60、on standard and technical requirements adopted in the design are practicable.7.5.7 设计是否漏项。Make sure if the design has any omissions.7.5.8 图纸专业会审后，有关人员还应参加图纸综合会审， 解决管道专业与其他专业之间在图纸上的不协调问题，商定主要 施工程序，协调个专业间的轿车配合施工问题。After the specialized joint check-up of the drawings, the relevant personnel should also

61、 participate in the general joint check-up of drawings to solve the inconsistence problem in the drawings between piping discipline and other discipline, decide the main construction procedure and coordinate the use of cars in different constructions.7.5.9一般设计交底和图纸会审同时进行，会议应编写会议纪 要。召开会议应通知质量监督站、监理公司

62、、施工单位等单位参 加。Thegeneral design briefing and joint check-up of drawings shall be conducted at the same time.Conferenceminutes shall be kept.Noticesfor convening conference shall be sent to Quality Supervision Station, Supervision pany and various construction units.7.6 审查施工组织设计和施工方案 Check-up of Constr

63、uction Organization Design and Construction Plan7.6.1 审查施工单位的质量保证体系是否健全。要审查质量保证体系中质量方针、目标和职责并在质量保证体系中通过质量策 划、质量控制、质量保证和质量改进使其实施的全部管理智能的 所有活动。审查组织机构、程序、过程和资源情况是否能满足要Checkif the quality assurance system of the construction units are in proper status; check the quality principles, targets and responsib

64、ilities of the quality assurance system and improve all administrative activities that facilitate the implementation of the quality assurance system through quality planning, quality control, quality guarantee and quality improvement; check if the organization structure, programs, processes and reso

65、urces meet the requirements;7.6.2 审查是否有可靠技术和组织措施；Check if the technology and organization measures are reliable; 7.6.3 审查施工单位对重点分部（分项）过程是否有施 工工法文；Check if the construction units have legitimate documents for the construction of major sections and subsections.7.6.4 审查对新技术、新材料的应用情况；Checkthe application of new technology and new materials;7.6.5 审查是否制定了施工质量通病技术措施；Check if the tech