弹性吊索安装课件.ppt

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1、Stitch Wire Arrangement弹性吊索装配布置Page1 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. . 注意事项WARNING使用本产品应用于安装目的，且如果满足以下条件，产品的应用符合此目的：- 有关本产品的操作使用符合运输及技术规格书的有关部门条款，且-所供零件及特殊工具用于安装目的且符合安装指导书的要求Use the product only for its inte

2、nded purposeThe use complies with the intended purpose if:-the product is operated in accordance with the agreed terms of delivery and the stated technical specifications, and -all supplied devises and special tools are used exclusively for the intended purpose and in accordance with the appropriate

3、 installation instructions所有执行本产品安装，调试，运营及维护的人员必须具备如下的资格和条件：All persons performing the installation, commissioning, operation and maintenance of the product must posses qualificationand experience in the following basics skills: 安装方法installation methods,按照图纸或以图纸为基础工作working in accordance with, and o

4、n the basis of drawings,按照安装指导工作working in accordance with the installation instructions,避免伤害及安装规则accident prevention and safety regulations,调试方法和调试步骤commissioning methods and commissioning procedures,急救first aid.请参阅有关规范（欧洲EN50110）Please refer to national regulations (e.g. EN 50110 in Europe) 本安装指导书

5、适用于第四章3EGF009151 Z3013及后面的图纸所描述的型号及其他变量产品。本安装指导书包括所用零件的结构和安装方法。适用于所有对其加工或安装的人员。 These installation instructions are valid for the type and variant of the product described in drawing 3EGF009151 Z3013 and following drawings under Point 4.This installations instructions contains information about the

6、structure and method of installation of the product. This should be read by all persons working on, or with the product.1安全性 /安全要求 General and Safety requirements Stitch Wire Arrangement弹性吊索装配布置Page2 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project

7、 Hefei-Nanjing Ident No. Warning 在执行任何工作前， 请做如下工作: Before carrying out any work, do the following:隔离设备Isolate the plant保护避免机器被打开Secure against being switched on确保设备中无残余电流Make sure there is no residual voltage in the plant接地并短路设备Earth and short-circuit the plant覆盖或保护运转部分Cover or safeguard live parts

8、Safety requirements安全要求请注意一般的适用性和法定的安全条例。有规律地指导工作人员按现行的适用条例和规则，一般预防事故条例和法定安全法则使用本产品。除此之外，根据EN 50110-1（12/1996）标准， 还需遵循以下五个安全法则：Pay attention to the generally applicable and legally binding safety regulations.Instruct the personnel regularly on the currently applicable rules and regulations, the gene

9、rally applicable accident prevention regulations and legally binding safety instructions.Irrespective of these, the following five safety rules according EN 50110-1 (12/1996) apply: Stitch Wire Arrangement弹性吊索装配布置Page3 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 da

10、te2007-08-31Project Hefei-Nanjing Ident No.注意事项 Warning仔细阅读安装指南中的注意事项，必须由合格人员正确安装。坠落危险！当处于高空作业时确保安全第一。在安装过程中张力会产生危险。需配戴安全帽。在地面人员应考虑到高空坠落的零件和工具造成伤害的可能性。如忽视这些注意事项易引起死亡或 造成重伤。Installation must be performed correctly by qualified personnel observing the warnings contained in this installation instructio

11、ns.Danger of falling! Secure yourself when working in elevated locations. Tensile forces present dangers during installation works. Wear a hardhat. On ground level, the possibility of injury from falling components and tools should be taken into account. Non-observation of these warnings can cause d

12、eath or serious injury. 按照国家预防事故规则（如德国BGV1 或者BGR报告189-199）使用个人防护设备。Use personal protective equipment as specified by national accident prevention regulations(e. g. in Germany BGV A1 or BGR 189-199). Stitch Wire Arrangement弹性吊索装配布置Page4 Of19OCS-Components Installation- and Maintenance Instructions安装及

13、维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No.Hefei - Nanjing Stitch wire arrangement in open Line Messenger Wire 承力索 JTMH120 20 kN Stitch Wire 弹性吊索 BzII35 3.5 kN Contact Wire 接触线 CuSn150 25 kN 合南区间弹性吊索布置18 m Stay for Steady tube定位管拉线 Steady Support (pipe) 定位管支撑Connection Clampfor Stit

14、ch Wire弹性吊索线夹AdjustableDropper可调吊弦Stitch Wire弹性吊索35 mm2 BzII AdjustableDropper可调吊弦Connection ClampFor Stitch Wire弹性吊索线夹Contact Wire接触线CuSn0.4 150 mm2 Messenger Wire承力索JTMH120 mm21.6 m2设计 Design Stitch Wire Arrangement弹性吊索装配布置Page5 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导r

15、evision00 date2007-08-31Project Hefei-Nanjing Ident No. 1. Stitch wire Installation 安装第一弹吊 Working direction: One after the other one ! 作业顺序：由中心锚结开始依次安装! Only 1 working team works between mid point and tension devices ! 从中锚到补偿只允许一个作业队进行施工! Working direction: One after the other one ! 作业顺序：由中心锚结开始依次安

16、装! Only 1 working team works between mid point and tension devices ! 从中锚到补偿只允许一个作业队进行施工! 2. Stitch wire Installation 安装第二弹吊 3. Stitch wire Installation 安装第三弹吊 4. Stitch wire Installation 安装第四弹吊 .4. Stitch wireInstallation安装第四弹吊 3. Stitch wire Installation 安装第三弹吊2. Stitch wireInstallation安装第二弹吊 1. St

17、itch wire Installation 安装第一弹吊 . Give Attention: only one working team can install stitch wire between mid point and tension Devices in a half span length注意： 从中心锚结到补偿装置的半个锚段范围内只允许一个施工队伍安装弹性吊索 1. Working team 第一作业队 2. Working team 第二作业队 Mid point 中心锚结3安装 Installation Stitch Wire Arrangement弹性吊索装配布置Pag

18、e6 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. 1. Control of cantilever position (temperature-dependent) make adjustment Installation for temperature 20 oC Installation for temperature 20 oCInstallation Steps for Stitch

19、 Wire 弹性吊索安装步骤 根据安装时温度调整腕臂位置 安 装 温 度 安 装 温 度 Stitch Wire Arrangement弹性吊索装配布置Page7 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. Direction Mid point 中心锚结方向Start working from Mid point 从中心锚结开始 2. Measurement of geometry and

20、 marking (clamp points; Dropper points) 进行几何测量并标记 (弹性吊索线夹位置及吊弦位置) 3. Cut Stitch wire 20 cm longer (for 18 m of stitch wire cut 18,2 m) 对弹性吊索剪裁 加长20cm (即18m弹性吊索裁成18.2m) 4. Install one stitch wire clamp (clamp in the direction of mid point) 安装其中一个弹性吊索线夹 (线材朝向中锚方向) 5. Built in the Stitch wire tensioner

21、 on the other end (always in the direction of tension devices) 在另一端安装弹性吊索紧线器 (永远朝向下锚方向) 6. Tight the Stitch wire tensioner with 2.5 kN (1 kN lower as normal) 以2.5 kN 张力拉紧弹性吊索 (比额定张力低1 kN) 5m 5m 23 Nm 2.5 kNInstallation Steps for Stitch Wire 弹性吊索安装步骤 Stitch Wire Arrangement弹性吊索装配布置Page8 Of19OCS-Compo

22、nents Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No.Installation of the stitch wire clamp Messenger wireStitch wire 1. Open the clamp打开线夹2. Put in the Messenger Wire放入承力索3. Put in the Insert放入线槽4. Put in the Stitch wire 放入弹性吊索5. Twist the 4

23、screws in the clamp body with thread witha tightening torque of 23 Nm 将4个螺栓以23Nm的扭矩旋入 线夹本体的螺纹孔中 Tightening torque 23 Nm螺栓扭矩 Installation Steps for Stitch Wire 弹性吊索安装步骤 安装弹性吊索线夹承力索弹性吊索 承力索弹性吊索螺栓垫片带孔线夹本体带螺纹线夹本体线槽 Stitch Wire Arrangement弹性吊索装配布置Page9 Of19OCS-Components Installation- and Maintenance Ins

24、tructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. Stitch Wire TensionerInstallation Steps for Stitch Wire 弹性吊索安装步骤 弹 性 吊 索 紧 线 器 承力索 弹性吊索 紧线器安装间隙 紧线卡子 张力测量计 紧线卡子 呆搬手 Stitch Wire Arrangement弹性吊索装配布置Page10 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revis

25、ion00 date2007-08-31Project Hefei-Nanjing Ident No. 7. Built in the Stitch wire dropper (adjustable dropper) follow installation manual for dropper 按照吊弦安装手册安装弹性吊索用吊弦8. Measure high of contact wire and adjustment of droppers according the tolerances 测量导线高度并根据误差调整吊弦长度 9. Tight the Stitch wire tensione

26、r with normal Force of 3.5 kN 按正常张力3.5 kN 固定弹性吊索 Tolerances between the 1. Dropper In the field and the Dropper in the Stitch wire must be 1 cm Tolerances between the Droppers in the Stitch wire and the contact wire clamp of the Steady arm = 0 3.5 kN Installation Steps for Stitch Wire 弹性吊索安装步骤Direct

27、ion Mid point 中心锚结方向Start working from Mid point 从中心锚结开始 跨中第一吊弦与相邻弹性吊索吊弦的高度差必须小于1 cm弹性吊索吊弦与定位线夹高度差为0 Stitch Wire Arrangement弹性吊索装配布置Page11 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. 10. Check Lifting Range of Steady Ar

28、m Lifting Range Installation Steps for Stitch Wire 弹性吊索安装步骤 检查定位器限位范围Direction Mid point 中心锚结方向Start working from Mid point 从中心锚结开始 抬 升 范 围 Stitch Wire Arrangement弹性吊索装配布置Page12 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident N

29、o. a-90mm h - Lifting Range L Length of Steady arm d Distance has to be checked with a test thorn For example: Steady arm X1 - hmin = 200 mm, a = 90 mm, L = 1050 mm d= 17.1 mm Steady arm X2 - h min = 200 mm, a = 90 mm, L = 1250 mm d= 14.4 mm d 10. Check Lifting Range of Steady ArmDiameter of the tes

30、t thorn d = h x a / LInstallation Steps for Stitch Wire 弹性吊索安装步骤 检查定位器限位范围限位范围 定位器长度例如检验塞尺的直径 用塞尺检验的距离 Stitch Wire Arrangement弹性吊索装配布置Page13 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. Push-Off-Cantilever 反定位Pull-Off-Ca

31、ntilever 正定位A Steady tube the track center rising (Max.150 mm/m) Adjustment by shift of steady support 调整定位管支撑使定位管抬升(最大坡度150 mm/m) Adjustment for enlargement of lifting range of Steady armA B B Steady tube horizontally 定位管保持水平 Adjustment by shift of Steady tube and steady support 调整定位管及定位管支撑位置A Stea

32、dy tube the track center falling (Max.150 mm/m) Adjustment by shift of steady support 调整定位管支撑使定位管降低(最大坡度150 mm/m)B Steady tube horizontally 定位管保持水平 Adjustment by shift of Steady tube and shortening of the stay for steady tube 调整定位管及定位管支撑位置Installation Steps for Stitch Wire 弹性吊索安装步骤 增加定位器限位范围的调整 Stit

33、ch Wire Arrangement弹性吊索装配布置Page14 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. 12. Installation of the 2. Stitch wire clamp, 安装第二个弹性吊索线夹 13. Removal of the Stitch wire tensioner 拆除弹性吊索紧线器 14. Final Installation of the Dr

34、oppers 安装弹性吊索用吊弦 15. After Installation of all the Stitch wires you must check and adjust the tension devices for messenger wire and contact wire 安装完所有弹性吊索之后必须对承力索及接触线的补偿装置进行检查 23 NmInstallation Steps for Stitch Wire 弹性吊索安装步骤 Stitch Wire Arrangement弹性吊索装配布置Page15 Of19OCS-Components Installation- and

35、 Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. 15. After Installation of all the Stitch wires you must check and adjust the tension devices for messenger wire and contact wire 安装完所有弹性吊索之后必须对承力索及接触线的补偿装置进行检查 Make adjustment dependent on temperature and distan

36、ce to midpoint 根据温度及半锚段长度对坠砣高度进行调整 Only a example for tension devices ratio 1:3 for Messenger wire 右图仅为1:3承力索下锚装置示意 Pls. follow the original design documentation 请参照具体设计文件进行调整 Installation Steps for Stitch Wire 弹性吊索安装步骤 Stitch Wire Arrangement弹性吊索装配布置Page16 Of19OCS-Components Installation- and Maint

37、enance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No.4图纸 Drawings Stitch Wire Arrangement弹性吊索装配布置Page17 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. Stitch Wire Arrangement弹性吊索装配布置Page18 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No. Stitch Wire Arrangement弹性吊索装配布置Page19 Of19OCS-Components Installation- and Maintenance Instructions安装及维护指导revision00 date2007-08-31Project Hefei-Nanjing Ident No.