先进生产计划及调度ppt课件

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1、1 1先进消费方案及调度先进消费方案及调度(APS)在半导体制造业中面临的挑战和机遇在半导体制造业中面临的挑战和机遇IE&EMAdvanced Planning/Scheduling(APS)in Semiconductor Manufacturing:Challenges and Opportunities：t./；:；22 2qSupply Chain 供应链qAdvanced Planning/Scheduling(APS)先进消费方案及调度qAdvanced Planning System Case Study 先进消费方案系统实例Agenda 提纲3 3qSupply Chain 供

2、应链qAdvanced Planning/Scheduling(APS)先进消费方案及调度qAdvanced Planning System Case Study 先进消费方案系统实例Agenda 提纲4 4Supply Chain in Semiconductor Manufacturing 半导体制造企业的供应链Material Supplier原资料供应商原资料供应商Retail销售销售Capital Eqpt Supplier设备供应商设备供应商Subcontractor分包商分包商OEMProduction消费消费Distribution派送派送5 5qReduce inventor

3、ies 减少库存qMove to build-to-order 按订货制造qReduce planning cycle time 缩短方案制定时间qImprove delivery performance 提高方案制定程度qFocus on total Supply Chain Management(SCM)专注于供应链整体优化qCollaborative planning and execution 整合方案和执行SCM Trend in Semiconductor Manufacturing 半导体制造企业供应链管理趋势6 6qSupply Chain 供应链qAdvanced Plann

4、ing/Scheduling(APS)先进消费方案及调度qAdvanced Planning System Case Study 先进消费方案系统实例Agenda 提纲7 7PurchasingSupply PlanLogisticsOrder MgmtDemand PlanSupplyDistributionProductionProcess ControlManufacturing Execution SystemInfrastructuresSCM Strategic PlanSalesMinuteSCM Architecture 供应链管理构架8 8Semiconductor Indu

5、stry:Challenges 产业现状：挑战qMarketing environment changes dramatically.半导体产业市场变化猛烈。企业必需缩短市场反响时间，特别是消费方案的制定周期。qThe cost of equipments is very high.半导体配备本钱极高。主要设备运用率的提高，能为公司节省巨额开支。qSemiconductor manufacturing is among the most complex production problems encountered today.半导体制造的复杂性和专业性，使其消费管理成为最具挑战的课题。qMa

6、ny enterprises lack expertise in IE/OR to apply APS.优秀的消费管理系统需求先进工业工程运筹学成果支持。In China 中国国情：No domestic APS provider 无国内APS提供者。国外APS提供者产品价钱高，效力尚未本地化Production Management:guesswork,manual work 消费管理：客观臆断、手工计算9 9qLack of supply chain visibility 企业供应链透明度低qInefficient production/distribution planning and

7、execution 低效率消费/派送方案和执行qLong responsiveness TPT 客户呼应速度慢qLack of flexibility 消费方案柔性差qLack of optimization 消费方案优化程度差qPoor on-time delivery 低及时交货率qHigh inventory,low turnover 高库存、低周转率qCompeting management objectives 相互矛盾的消费管理目的Production Management:Current Status 消费管理现状1010Solution(Resource:ITRS*)处理方案源

8、自ITRS*Significant improvements in factory planning/scheduling are required.必需经过先进消费方必需经过先进消费方案和调度系统来提高半导体制造的消费率案和调度系统来提高半导体制造的消费率Improvements in factory forecasting and flexible factory information/control systems that can change with business conditions must be developed and implemented.必需改良工厂的需求预测

9、，建立柔性的工必需改良工厂的需求预测，建立柔性的工厂信息和管理软件系统，使得工厂产能可以随着市场环境厂信息和管理软件系统，使得工厂产能可以随着市场环境的改动而改动的改动而改动 scheduling and dispatching must be developed to improve equipment OEE and extendibility.必需探求和必需探求和开展消费调度和分派技术，以改良配备的利用率，提高工开展消费调度和分派技术，以改良配备的利用率，提高工厂的可扩展性厂的可扩展性*International Technology Roadmap of Semiconductor 国

10、际半导体技术道路图-半导体技术权威资料1111Data Sources(ROO)Data Storage(ROR)APS SolverPlanAPS Architecture先进消费方案及调度之构架LP/MIPSimulation/Rule-basedJ2EE/.Net1212qUnified Data Model(UDM)一致数据模型qFast Solve Speed 快速求解qMultiple Levels of Optimization 多层次优化qRapid Implementation 易于实施qHigh Reliability 高可靠性qCustomer-Oriented Solu

11、tion 面向用户的处理方案qStrength of“What-if Capability 强大假设分析才干Advantage of APS先进消费方案及调度之优势1313qSupply Chain 供应链qAdvanced Planning/Scheduling(APS)先进消费方案及调度qAdvanced Planning System Case Study 先进消费方案系统实例Agenda 提纲1414APS Planning System“X 先进消费方案系统“XqAssembly&Test Manufacturing Capacity Planning Tool used in mi

12、d-range horizon(next half year)芯片封装消费方案决策支持软件系统qModeling Supply Chain from Assy to Test with inventory control 决议工厂的设备投资和库存程度，是半导体消费控制及管理软件中最中心的部分qOptimizing Virtual Factory/subcontractors capacity with one demand signal 整合优化工厂内部和外包商的消费才干1515Industry Benchmark行业对比Critical Success FactorIndicatorRang

13、eMedianBICAPS Planning System“X”SpeedFrequencyWeekly-QuarterlyQuarterlyWeeklyWeeklyCycle time1 5 days1 day1 day1 hourAccuracyHorizon6 months 2 years6 months6 months6 monthsEfficiencyToolExcel-LegacyExcelLegacyAPSResource:PricewaterhouseCoopers.Surveyed companies include:Intel,Texas Instruments,Motor

14、ola,NEC,Fujitsu,National Semiconductor,Conexant,and Fairchild Semiconductor1616Benefits of“X System Application“X系统的优势qFaster:Shorten Capacity Planning TPT;Improve responsiveness 更快：消费方案周期；客户呼应速度qBetter:Optimize Virtual Factory resource utilization;Minimize material inventory 更好：提高设备利用率；减少库存量qCheape

15、r:Save huge amount of man hours 更廉价：节约大量用于制定消费方案的人力本钱1717Summary总结qProduction Management in semiconductor manufacturing faces serious challenges nowadays目前半导体消费管理面临严重挑战qMany great opportunities for APS!同时也为APS培育了无数机遇！1818Q&A 1919Backup附件 2020采购采购供应方案供应方案物流方案物流方案订单管理订单管理需求方案需求方案供应供应物流物流消费消费过程控制过程控制系统

16、整合系统整合共享信息平台共享信息平台供应链战略规划系统供应链战略规划系统销售销售分派：分分派：分SCM Architecture 供应链管理构架2121q芯片封装消费方案决策支持软件系统q决议工厂的设备投资和库存程度人员配置，是半导体消费控制及管理软件中最中心的部分q整合优化工厂内部和外包商的消费才干q提供供应链管理诊断分析工具先进消费方案系统引见先进消费方案系统引见2222智域方案智域方案的优势的优势 *资料源自PricewaterhouseCoopers；参与对比的公司包括：Intel,Texas Instruments,Motorola,NEC,Fujitsu,National Semi

17、conductor,Conexant,and Fairchild Semiconductor智域方案的优势包括：更快：消费方案周期；客户呼应速度更好：提高设备利用率；减少库存量；消除人为错误；加强方案灵敏性更廉价：节约大量用于制定消费方案的人力本钱主要因素主要因素范围范围平均水平平均水平最好水平最好水平智域计划智域计划表现表现速度：处理速度：处理频率频率每周一次每周一次 每季度一次每季度一次每周一次每周一次每周一次每周一次每周一次每周一次速度：处理时间速度：处理时间一天一天 五天五天一天一天一天一天 一小时一小时 计划时间尺度计划时间尺度6 个月个月 18个月个月6个月个月6 个月个月6 个月

18、个月效率：分析工具效率：分析工具数据表格；软件包数据表格；软件包数据表格数据表格软件包软件包软件包软件包2323芯片制造业芯片制造业(Fab)投资投资2424qDemandqSales Forecasts&OrdersqBill of Materials(BOM)qRoutingsqProduction RoutingsqProductsqRaw Material,WIP,Finished GoodsqInventory LevelsqResource AvailabilityqAvailable Labor WorkpatternsqProduction Capacities,Set-up

19、Rqmts,etc.qBusiness RulesAPS Inputs2525qProduction PlanqFeasible Plan Based on Constraints and Due DatesqInventory PlanqProjected Inventory Levels Throughout Planning HorizonqDetailed ScheduleqDetailed Schedule for Workcenters,MES,etc.qVisibility qLots,Machines,Scheduling ConflictsqRapid What if Planning Capability APS Output