无损检测检测报告

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1、 德地氏化工设备（无锡）有限公司 射线检测专用工艺卡 工艺卡编号: RT11101 DDPS/QR-10-01-A工件产品编号11S018产品名称1号盐酸洗涤塔 产品图号DWSL1111.0产品规格60010mm材料牌号Q245R,20容器类别II坡口形式Y&V焊接方法SMAW& GTAW检测时机外观检测合格后器材源种类X射线设备型号XXG-3005P&XXGH-2505Z焦点尺寸1.02.3&1.02.4胶片牌号AGFA C7胶片规格36080mm增感屏Pb(前0.03/后0.03)屏蔽方式背衬铅板像质计型号Fe（10-16）冲洗方式手工显影液配方皇冠显影时间58min显影温度202透照工艺

2、参数焊缝编号S1A1A5B1B2B9B10B11焊缝长度3005715851947194719471947850检测比例100%100%100%100%100%100%100%100%合格级别IIIIIIIIIIIIIIII透照厚度101010101010108应显示丝号1313131313131313透照方式AAACCCCC焦距（F）mm70012001200310310310310135管电压（KV）185185185185185185185170管电流（mA）55555555曝光时间（min）3990.70.70.70.70.3一次透照长度300286293279279279279270

3、拍片数量12277775技术要求1、检测标准：JB/T4730.2-2005；2、照相技术等级为AB级，底片黑度范围D：2.04.0；3、本工艺卡未规定事项，按照DDPS/WI-10-06压力容器焊缝射线检测通用工艺规程执行检测部位示意图见附图透照方式 A：纵缝透照法； B：环缝单壁外透法； C: 环缝内透法； D: 双壁单影法 ； E: 双壁双影法; 编制（资格）：日期：审核（资格）：日期： 德地氏化工设备（无锡）有限公司 磁粉检测专用工艺卡 检测工艺编号: MT11101 DDPS/QR-10-04-A产品编号11S018产品名称1号盐酸洗涤塔检测标准JB/T4730.4-2005检测部位

4、焊缝材 质Q245R,20,Q235B检测比例100 %检测时机焊后冷却焊缝(工件)编号D1D7表面状况金属光泽坡口形式/焊接方法GMAW合格级别I仪器型号CDX-III磁化方法磁轭法磁粉施加方法喷涂磁粉种类黑水磁悬液灵敏度试片型号A1 30/100磁悬液浓度1025磁化方向纵向磁化磁化电流交流提升力45磁化时间13触头(磁轭)间距75180备 注1000Lx检测部位示意图: 编制（资格）：日期：审核（资格）：日期： 德地氏化工设备（无锡）有限公司 渗透检测专用工艺卡 检测工艺编号: PT11101 DDPS/QR-10-05-A产品编号11S018产品名称1号盐酸洗涤塔 检测标准JB/T47

5、30.5-2005检测部位焊缝及热影响区材 质Q245R,20检测比例100%表面状态打磨光滑温 度1050合格级别I渗透剂种类着色渗透检测方法IIC-d试块类型B型渗透剂牌号DPT-5清洗剂牌号DPT-5显像剂牌号DPT-5渗透剂施加方法喷 洒渗透时间1030min观察方式目视显像剂施加方法喷 洒显像时间760min报告编号PT2011101检测部位示意图: 见附图检测程序:1.预清洗 2.渗透 3.清洗 4.干燥 5.显像 6.观察 7.记录备注:1. 当渗透检测不可能在1050温度范围内进行时,参照JB/T4730.5-2005标准附录B执行。2. 在清洗渗透剂时不得往复擦拭，不得用清洗

6、剂直接在被检面上冲洗。3. 被测工件表面干燥后喷施显像剂时，显像剂应充分搅拌均匀，喷嘴距工件表面300400mm,且喷嘴与工件表面夹角3040，使显像剂薄而均匀地喷洒到工件表面。4. 本工艺卡未规定事项，按照DDPS/WI-10-01压力容器渗透检测通用工艺规程执行。编制（资格）：日期：审核（资格）：日期： 德地氏化工设备（无锡）有限公司 焊缝射线检测报告 Report for Radiographic Examination of Weld报告编号/Report No. RT2011101 DDPS/QR-10-07-A 工件Part产品编号Product serial No.11S018材

7、质Material designationQ245R产品名称Product name1号盐酸洗涤塔 规格Material specification50025210mm检测条件及工艺参数Examination condition and processing parameters射源种类Source typeX射线设备型号Equipment model No.XXG-3005P焦点尺寸Focal spot size1.02.3胶片牌号Film designationAGFA C7增感方式Intensifying Screen typePb(前0.03/后0.03)胶片规格Film specif

8、ication36080mm像质计型号 IQI typeFe（10-16）冲洗方式Flushing condition手工显影液Prescription for developer solution皇冠显影条件Developing condition时间Time： 5 min温度Temperature：202 照相质量等级Radiographic quality level AB底片黑度 Film density2.04.0焊缝编号Weld serial No.S1板厚 mm Plate thickness10透照方式Exposure typeAL1（焦距 Soure-to-film dist

9、ance）700管电压 KVP Tube voltage185管电流 mA Tube current5曝光时间min Exposure time3要求像质丝号Required IQI13焊缝长度mm Weld length300一次透照长度 Length of each penetration300合格级别（级）Acceptable classII要求检测比例()Required examination degree100实际检测比例()Actual examination degree100检测标准Examination standardJB/T4730.2-2005检测工艺编号Examin

10、ation processing No.RT11101合格片数Acceptable pieceA类焊缝（张）Category AB类焊缝（张）Category B相交焊缝（张）Intersecting weld共 计（张）Total最终评定结果Final result级（张）Class I级（张）Class II（张）Class III级（张）Class IV1/11/缺陷及返修情况说明Statement for defect and repairing： 1、本台产品返修共计 / 处,最高返修次数 / 次,返修长度为 / mm, 焊缝一次合格率为 100% 。For this product

11、,total locations of re-welding is / , the most repeat re-welding.is / times,the length of repairing is / mm,the Conformity rate once time is 100% 2、超标缺陷部位返修后经复验合格。The unacceptable defect location are re-examined to be acceptable after repairing. 3、返修部位原缺陷情况见焊缝射线检测底片评定表。Original defect states of repa

12、iring locations are shown in the film evaluation table of weld radiographic examination.检测结果Examination result本台产品焊缝质量符合 II 级的要求，结果合格。The weld quality of this product conforms to the requirementof class II the result is acceptable.备注：检测位置及底片情况详见焊缝射线底片评定表及射线检测位置示意图。（另附）Remark: The detailed examinatio

13、n locations and film states are shown in the film evaluation table of weld radiographic examination and on the of radiographic examination locations.透照方式Exposure TypeA：纵缝透照法/ Penetration of Longitudinal welding B： 环缝单壁外透法/Single-wall penetration of curved objectsC: 环缝内透照法/ Radiation source located i

14、nside the object and with the film outside D: 双壁单影法/Double wall and single viewing E: 双壁双影法/ Double wall and double viewing 报告人（资格）qualified reporter日期（Date）审核人（资格）qualified approver日期（Date）：无损检测专用章Particular stamps for nondestructive examination日期（Date）： 德地氏化工设备（无锡）有限公司 焊缝射线检测底片评定表 Evaluation table

15、 for film of weld radiographic examination产品编号Product serial No. 11S018 DDPS/QR-10-12-A序号Serial No.焊缝底片编号Weld &film serial No.相交焊缝接头Intersecting welded joint底片黑度Film density(D)像质丝号IQI板厚Plate thickness(mm)缺陷性质及数量Quantity and property of defect评定级别Evaluation class(class)一次透照长度Length of each penetratio

16、n(mm)备注Remark1S1-1/2.04.012310未见缺陷I30023456789101112131415161718192021222324252627282930备注 Remark： A.裂纹 Cracks ； B.未熔合 Lack of fusion； C.未焊透 Lack of penetration ； D.条缺 Stripy flaw； E.圆缺 Round flaw 报告人(资格): Qualified reporter日期Date：审核人(资格):Qualified approver 日期Date： 德地氏化工设备（无锡）有限公司 焊缝射线检测报告 Report fo

17、r Radiographic Examination of Weld报告编号/Report No. RT2011101 DDPS/QR-10-07-A 工件Part产品编号Product serial No.11S018材质Material designationQ245R产品名称Product name1号盐酸洗涤塔 规格Material specification60010mm检测条件及工艺参数Examination condition and processing parameters射源种类Source typeX射线设备型号Equipment model No.XXG-3005P&X

18、XGH-2505Z焦点尺寸Focal spot size1.02.3&1.02.4胶片牌号Film designationAGFA C7增感方式Intensifying Screen typePb(前0.03/后0.03)胶片规格Film specification36080mm像质计型号 IQI typeFe（10-16）冲洗方式Flushing condition手工显影液Prescription for developer solution皇冠显影条件Developing condition时间Time： 5 min温度Temperature：202 照相质量等级Radiographic

19、 quality level AB底片黑度 Film density2.04.0焊缝编号Weld serial No.A1A5B1B2B9B10B11板厚 mm Plate thickness1010101010108透照方式Exposure typeAACCCCCL1（焦距 Soure-to-film distance）12001200310310310310135管电压 KVP Tube voltage185185185185185185170管电流 mA Tube current5555555曝光时间min Exposure time990.70.70.70.70.3要求像质丝号Requ

20、ired IQI13131313131313焊缝长度mm Weld length5735871947194719471947850一次透照长度 Length of each penetration286293279279279279270合格级别（级）Acceptable classIIIIIIIIIIIIII要求检测比例()Required examination degree100100100100100100100实际检测比例()Actual examination degree100100100100100100100检测标准Examination standardJB/T4730.2

21、-2005检测工艺编号Examination processing No.RT11101合格片数Acceptable pieceA类焊缝（张）Category AB类焊缝（张）Category B相交焊缝（张）Intersecting weld共 计（张）Total最终评定结果Final result级（张）Class I级（张）Class II（张）Class III级（张）Class IV433637325/缺陷及返修情况说明Statement for defect and repairing： 1、本台产品返修共计 / 处,最高返修次数 / 次,返修长度为 / mm, 焊缝一次合格率为

22、100% 。For this product,total locations of re-welding is / , the most repeat re-welding.is / times,the length of repairing is / mm,the Conformity rate once time is 100% 2、超标缺陷部位返修后经复验合格。The unacceptable defect location are re-examined to be acceptable after repairing. 3、返修部位原缺陷情况见焊缝射线检测底片评定表。Original

23、 defect states of repairing locations are shown in the film evaluation table of weld radiographic examination.检测结果Examination result本台产品焊缝质量符合 II 级的要求，结果合格。The weld quality of this product conforms to the requirementof class II the result is acceptable.备注：检测位置及底片情况详见焊缝射线底片评定表及射线检测位置示意图。（另附）Remark: T

24、he detailed examination locations and film states are shown in the film evaluation table of weld radiographic examination and on the of radiographic examination locations.透照方式Exposure TypeA：纵缝透照法/ Penetration of Longitudinal welding B： 环缝单壁外透法/Single-wall penetration of curved objectsC: 环缝内透照法/ Radi

25、ation source located inside the object and with the film outside D: 双壁单影法/Double wall and single viewing E: 双壁双影法/ Double wall and double viewing 报告人（资格）qualified reporter日期（Date）审核人（资格）qualified approver日期（Date）：无损检测专用章Particular stamps for nondestructive examination日期（Date）： 德地氏化工设备（无锡）有限公司 焊缝射线检测

26、底片评定表 Evaluation table for film of weld radiographic examination产品编号Product serial No. 11S018 DDPS/QR-10-12-A序号Serial No.焊缝底片编号Weld &film serial No.相交焊缝接头Intersecting welded joint底片黑度Film density(D)像质丝号IQI板厚Plate thickness(mm)缺陷性质及数量Quantity and property of defect评定级别Evaluation class(class)一次透照长度Len

27、gth of each penetration(mm)备注Remark1A1-1/2.04.01310未见缺陷I2862A1-2/2.04.01310未见缺陷I2863A5-1/2.04.01310未见缺陷I2934A5-2/2.04.01310未见缺陷I2935B1-1T2.04.01310未见缺陷I2786B1-2/2.04.010未见缺陷I2787B1-3/2.04.01310未见缺陷I2788B1-4/2.04.010未见缺陷I2789B1-5/2.04.01310未见缺陷I27810B1-6/2.04.010未见缺陷I27811B1-7/2.04.010未见缺陷I27812B2-1T

28、2.04.01310未见缺陷I27813B2-2/2.04.010未见缺陷I27814B2-3T2.04.01310未见缺陷I27815B2-4/2.04.010右5mm处E(11)I27816B2-5/2.04.01310未见缺陷I27817B2-6/2.04.010未见缺陷I27818B2-7/2.04.010未见缺陷I27819B9-1T2.04.01310未见缺陷I27820B9-2/2.04.010未见缺陷I27821B9-3T2.04.01310未见缺陷I27822B9-4/2.04.010未见缺陷I27823B9-5/2.04.01310左65mm处E(21)II27824B9-

29、6/2.04.010未见缺陷I27825B9-7/2.04.010右115mm处E(21,11)II27826B10-1T2.04.01310未见缺陷I27827B10-2/2.04.010左60mm处E(21)II27828B10-3/2.04.01310右25mm处E(21)II27829B10-4/2.04.010右40mm处E(21)II27830B10-5/2.04.01310右80mm处E(11)I278备注 Remark： A.裂纹 Cracks ； B.未熔合 Lack of fusion； C.未焊透 Lack of penetration ； D.条缺 Stripy fla

30、w； E.圆缺 Round flaw 报告人(资格): Qualified reporter日期Date：审核人(资格):Qualified approver 日期Date： 德地氏化工设备（无锡）有限公司 焊缝射线检测底片评定表 Evaluation table for film of weld radiographic examination产品编号Product serial No. 11S018 DDPS/QR-10-12-A序号Serial No.焊缝底片编号Weld &film serial No.相交焊缝接头Intersecting welded joint底片黑度Film de

31、nsity(D)像质丝号IQI板厚Plate thickness(mm)缺陷性质及数量Quantity and property of defect评定级别Evaluation class(class)一次透照长度Length of each penetration(mm)备注Remark1B10-6/2.04.010未见缺陷I2782B10-7/2.04.010未见缺陷I2783B11-1/2.04.0138右50mm处E(11)I1704B11-2/2.04.08右75mm处E(11)I1705B11-3/2.04.0138未见缺陷I1706B11-4/2.04.08未见缺陷I1707B1

32、1-5/2.04.0138未见缺陷I17089101112131415161718192021222324252627282930备注 Remark： A.裂纹 Cracks ； B.未熔合 Lack of fusion； C.未焊透 Lack of penetration ； D.条缺 Stripy flaw； E.圆缺 Round flaw 报告人(资格): Qualified reporter日期Date：审核人(资格):Qualified approver 日期Date： 德地氏化工设备（无锡）有限公司 磁粉检测报告Report for Magnetic particle Examin

33、ation 报告编号/Report No. MT2011101 DDPS/QR-10-10-A 产品编号Product serial No.11S018产品名称 product name1号盐酸洗涤塔工件Part部件名称 Part name/材料牌号Material designationQ245R,20,Q235B部件编号 Part serial No./表面状态 Surface condition打磨光滑检测部位 Examination location焊缝及热影响区器材及参数Apparatus and parameters仪器型号Equipment typeCDX-III磁化方法Magn

34、etizing method磁轭法磁粉种类Particle type黑水磁悬液灵敏度试片型号Type of sensitivity pieceA1 30/100磁悬液浓度Particle concentration（g/L）1025磁化方向Magnetizing direction纵向磁化磁化电流Magnetizing current交流磁悬液施加方法Method of applying Particle喷涂磁化时间Magnetizing time（S）13提升力Lifting power45N触头（磁轭）间距Pole spacing75180mm最小光照强度Light equipment10

35、00Lx技术要求Technical requirement检测比例 Examination degree100%合格级别 Acceptable classclass检测标准 Examination standardJB/T4730.4-2005检测工艺编号Examination processing No.MT11101检测部位缺陷情况Defect states at examination location序号Item No.焊缝（工件）部位编号Weld (work piece)location No.缺陷编号Defect No.缺陷类型Defect type缺陷痕迹尺寸Defect tra

36、ce size(mm)缺陷处理方式及结果Defect treatment method and result最终评级（级）Final evaluation class(class)打磨后复检缺陷Defect re-examinationafter grinding补焊后复检缺陷Defect re-examinationafter re-welding性质Character痕迹尺寸Trace size (mm)性质Character痕迹尺寸Trace size(mm)1D1D7/检测结论 Examination conclusion：1.检测结果符合 JB/T4730.4-1805 级标准的要求

37、，评定为合格。This product conforms to the requirement of JB/T4730.4-1805 standard, and is evaluated to be acceptable.2.检测部位及缺陷位置详见检测部位示意图（另附）。The detail examination locations and defect locations are shown on the sketch of examination locations(separately enclosed).报告人（资格）：Qualified reporter日期 Date：审核人（资格

38、）：Qualified approver日期 Date：无损检测专用章 Particular stamp for nondestructive examination日期 Date： 德地氏化工设备（无锡）有限公司 渗透检测报告Report for Liquid Penetrant Examination 报告编号/Report No. PT2011101 DDPS/QR-10-11-A 产品编号product serial No.11S018产品名称 product name1号盐酸洗涤塔 工件Part部件名称part name/材料牌号material designationQ245R，2

39、0部件编号part serial No./表面状态surface condition打磨光滑检测部位examination location焊缝及热影响区器材及参数Apparatus and parameters渗透剂种类penetrant type溶剂去除型检测方法examination methodIIC-d渗透剂penetrantDPT-5乳化剂emulsion reagent/清洗剂cleaning reagentDPT-5显像剂display reagentDPT-5渗透剂施加方法processingmethod of penetrant喷洒 Spray渗透时间penetrant t

40、ime12 min乳化剂施加方法processingmethod of emulsion/乳化时间emulsifying time/ min显像剂施加processingMethod of display reagent喷洒 Spray显像时间display time10 min工件温度workpiece temperature26对比试块类型type of comparison sample blockAl-alloyCr-plated技术要求Technical requiremet检测比例examination degree 100%合格级别acceptable class class检测

41、标准examination standardJB/T4730.5-2005检测工艺编号examination processing No.PT11101检测部位缺陷情况Defect states at examination location序号Item No.焊缝（工件）部位编号Weld (workpiece)location No.缺陷编号Defect No.缺陷类型Defect type缺陷痕迹尺寸Defect trace sizemm缺陷处理方式及结果Defect treatment method and result最终评级（级）Final evaluation class(clas

42、s)打磨后复检缺陷Defect re-examinationafter grinding补焊后复检缺陷Defect re-examinationafter rewelding性质character痕迹尺寸Trace size mm性质character痕迹尺寸Trace sizemm1B11B18/检测结论examination conclusion：1.检测结果符合 JB/T4730.5-2005 级标准的要求，评定为合格。This product conforms to the requirement of JB/T4730.5-2005 standard,and is evaluated

43、 to be acceptable.2.检测部位及缺陷位置详见检测部位示意图（另附）。The detaied examination locations and defect locations are shown on the sketch of examination locations(separately enclosed)报告人（资格）：Qualified reporter日期：Date审核人（资格）：Qualified approver日期：Date无损检测专用章 Particular stamps for nondestructive examination日期：Date 德地氏化工设备（无锡）有限公司 检测部位示意图 Drawing of Examination Location DDPS/QR-10-13-A产品编号Product serial No.11S018产品名称Product name1号盐酸洗涤塔