梁负弯矩预应力张拉压浆施工方案

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1、T梁负弯矩预应力张拉、压浆施工方案1 编制根据及根据1.1 编制根据1下岸大桥、桂洋中桥施工图2公路桥涵通用图(30m、40m持续、持续刚构T梁)3公路桥涵施工技术规范4公路工程质量检查评估原则5福建省高速公路桥梁施工原则化指南1.2 编制范畴30m、40m持续、持续刚构T梁2 工程概况全标段共设计有预应力T梁180片,其中40m预应力T梁95片,30m预应力T梁85片。负弯矩N4280个,N5280个,N6240个,混凝土设计强度为C50,预应力筋为低松弛高强度预应力钢绞线,单根钢绞线公称直径为15.20mm,钢绞线公称面积A=139mm2,原则强度Fpk1860MPa,弹性模量Ep1.95

2、105MPa。1000小时后应力松弛率不不小于2.5,其性能符合中人民共和国国标(GB/T5224-)预应力钢绞线的规定。采用波纹管制孔,顶板负弯矩锚具采用BM15-53 施工组织预制场重要张拉人员表重要张拉机具表4 施工工艺T梁后张法预应力张拉是在T梁砼达到设计强度的90以上并且养生14天后进行的预应力张拉。其工艺流程见张拉工艺流程图。张拉工艺流程图5 施工准备1.检查锚孔质量,对锚垫板进行清洁解决。2.对孔道的长度进行复核,以拟定每束钢绞线的下料长度。下料长度孔道设计长度+0.6m。3.钢绞线都是以盘条提供的,在使用迈进行预张拉,以减少钢绞线的构造和松弛损失,便于等长控制。4.下料时采用砂

3、轮切割机切割,对下好的钢绞线编束,每隔1.5m左右绑扎一道。穿束前将钢绞线的两端头用砂轮打磨光滑,再用胶布包扎好端头后并按图纸规定编号,以便穿束时对号查找。5.穿束前采用无油污的高压风清理孔道内污物或积水,以保证孔道清洁、畅通。6.对油压表和千斤顶进行配套标定,其系数1.05,控制在1.03如下。油压表精度采用1.6级,最大读数比施工需要读数大50。千斤顶内摩阻力和锚圈口摩阻率要通过实验测定,锚具使用前对偏差进行检查,并通过探伤合格后方可使用。7.在张拉前再次对梁体进行全面检查,梁体外表无缺陷,梁体砼强度达到设计强度的90以上,且养生14天。6 预应力钢束张拉6.1 钢束伸长值计算由于孔道长度

4、不小于30m,为了克服和减少孔道摩阻力,以避免过大偏心压力导致梁体浮现较大的侧弯,因而在钢束张拉时采用双向张拉工艺,应力应变双控,其理论伸长值L按下式计算:PPL APEP=LD式中:L预应力筋的理论伸长值(mm);L预应力筋的长度(mm);Ap预应力筋的截面面积(mm2);Ep预应力筋的弹性模量(N/mm2);PP预应力筋平均张拉力(N);张拉实际伸长值按LL1+L2计算,式中L1从初应力至最大张拉应力间的实测伸长值(mm);L2初应力如下的推算伸长值(mm),采用相邻级的伸长值。设计张拉控制应力fpk18600.751395MPa。40m和30mT梁的单端伸长值见表1和表2,各级荷载的伸长

5、值见附表。6.2 张拉顺序40mT梁的张拉顺序为:N2N3N1N4、N5,N4、N5同步张拉;30mT梁的张拉顺序为:N2N3N1。张拉钢束的布臵如图所示。40mT梁截面图 30mT梁截面图6.3 张拉工艺6.3.1 千斤顶就位在承力架上安装手动倒链,将穿心千斤顶起吊到张拉钢束的位臵,锚环对准锚垫板,再次检查工作锚与否破裂和损伤,如有则及时更换。然后将钢束梳理,分股分别穿入工程锚和工具锚中,装好夹片。6.3.2 初张拉T梁两端同步先对千斤顶主缸充油使钢束略为拉紧,同步调节锚圈及千斤顶位臵,使孔道、锚具和千斤顶三者之轴线相吻合,注意使每股钢束受力均匀。当钢束达到初应力15(30mT梁初应力设为1

6、0)时,用石蜡画线作为伸长值初读数,并借以观测有无滑丝状况发生。6.3.2 张拉采用两端同步逐级加压的措施进行张拉。40mT梁N4、N5同步张拉。两端千斤顶的升压速度应接近相等,当两端达到最大张拉控制应力时,用对讲机联系,并继续供油维持控制应力不变,持荷2min,然后两端回油、卸荷、量取伸长值,做好张拉记录,并与计算理论伸长值进行对比。如果量得的伸长值与计算伸长值之差6时,即可进入下一道工序。如果达不到此值,需查找因素予以解决。其张拉工序为:015%(10%)K30%(20%)K50%K K锚固(持荷2min)。同步注意每一钢束的回缩量,如果两端之和不小于8mm时,及时检查锚具、夹片,每一钢束

7、的断滑丝根数不能多于1根,并且每片梁的断滑丝根数不得超过该片梁额断面钢束总数的1。梁体的起拱度误差,不不小于设计拱度的1。6.3.3 锚固当张拉控制应力达到稳定后,打开高压油泵截至阀,使张拉泵油压缓慢降至零,活塞回程,锚具夹片随之自动跟进锚固。锚固后锚塞外露量3mm。锚具外钢绞线的切割。当预应力钢束张拉结束,经检查并确认合格后,将锚具外多余钢绞线在离锚环外34cm处用砂轮切割机切除,同步保证夹片不会受热而失锚。6.3.4 浆液配制为保证孔道压浆密实,根据规定的流动性和秘水率通过实验拟定浆液的配合比,选用海螺牌的52.5P水泥,为了减少收缩掺10水泥用量的膨胀剂和1的FS-G高效减水剂拌制水泥,

8、水灰比为0.38,R2858MPa。制浆前对结块、大颗粒的水泥及杂物筛除,以免堵塞输浆管道。压浆设备。采用灰浆机,以HB6-3活塞式灰浆泵压浆。压浆前用无油高压风清理孔道内的杂物或积水,保证孔道畅通,同步观测有无串孔,如有串孔则两孔同步压浆。压浆措施。当钢束张拉完毕后,压浆作业必须在钢束张拉后24h内进行。压浆顺序自下而上逐孔进行。一片梁应持续完毕压浆,其压浆措施采用二次压浆工艺。压浆压力控制在0.60.8MPa内,压浆从T梁的两端最低孔道开始进行。第一次压浆从甲端压入直到乙端压浆孔流出浓浆(喷出时间11S)时,用堵头堵住乙端压浆孔,甲端继续压浆,待灰浆压力达到0.60.8MPa并保持压力12

9、min,并且检查各部无漏浆现象时再将甲端的阀门关闭。待第一次压浆后40min后再次从乙端再进行第二次压浆,反复第一次压浆环节。第二次压浆完毕40min后拆除压浆管道,对下一孔进行压浆作业。当一片梁压浆完毕40min后,拆除压浆管道,并对梁片继续进行洒水养护。压浆所用水泥每批需做6组试件,分别采用原则养护和同条件养护,测定其强度,以便作为质量评估根据和移梁、运梁、吊梁的根据。对每次孔道压浆状况及时填写预应力管道压浆登记表。6.3.5 梁端封堵当孔道压浆结束后立即将梁端的水泥浆冲洗干净,并将梁端再次凿毛后,对设计规定有封锚端的,在绑扎钢筋和安装模板时,需妥善固定,以免在浇筑混凝土时因模板走动而影响

10、梁长。为了控制梁长不超限,端部封锚混凝土端面位臵,按设计图纸的位臵内移5mm,两端合计10mm。封端的砼强度不低于梁体砼强度,颜色和梁体一致。24h后拆模,覆盖土工布洒水养护至符合规定。7 安全质量措施1操作人员必须持证上岗,挂牌作业。2.张拉现场设臵明显标志,与该工作无关人员严禁入内。3.张拉平台及施工架搭设结实牢固。4.千斤顶带压工作时,正面不能站人,且不可拆卸液压系统中任何部件。压浆泵使用时雅阁按安全操作规程进行。压浆人员穿水鞋,戴防护眼睛。5.已张拉完而未压浆的梁,严禁剧烈震动,以防预应力钢束断裂而酿成事故。6.在张拉过程中,认真检查油表读数的精确性,以便复核张拉伸长值。7.千斤顶在安

11、装就位过程中,控制好与钢束、锚垫板在同一轴线上,以免发生断、滑丝、8.严格控制压浆过程,保证压浆密实。窗体顶端窗体底端(英文版 ) Two regulations promulgated for implementation is in the party in power for a long time and the rule of law conditions, the implementation of comprehensive strictly strategic plan, implementation in accordance with the rules and disci

12、pline to manage the party, strengthen inner-party supervision of major initiatives. The two regulations supporting each other, the adhere to a positive advocate, focusing on morality is of Party members and Party leading cadres can see, enough to get a high standard; around the party discipline, dis

13、ciplinary ruler requirements, listed as negative list, focusing on vertical gauge, draw the party organizations and Party members do not touch the bottom line . Here, the main from four square face two party rules of interpretation: the first part introduces two party Revised regulations the necessi

14、ty and the revision process; the second part is the interpretation of the two fundamental principles of the revision of laws and regulations in the party; the third part introduces two party regulations modified the main changes and needs to grasp several key problems; the fourth part on how to gras

15、p the implementation of the two regulations of the party. and revised the necessity and revised history of the CPC Central Committee the amendment to the Chinese Communist Party members and leading cadres honest politics several guidelines and column 1 by to strengthen party laws and regulations foc

16、us. Two party regulations revision work lasted a Years, pooling the wisdom of the whole party, ideological consensus, draw historical experience, respect for the wisdom of our predecessors, which reflects the unity of inheritance and innovation; follow the correct direction, grasp the limited goals,

17、 adhere to the partys leadership, to solve the masses of the people reflect a focus on the problem. The new revision of the and , reflects the partys 18 and the eighth session of the third, the spirit of the fourth plenary session, reflecting the experience of studying and implementing the General S

18、ecretary Xi Jinping series of important speech, reflects the partys eighteen years comprehensive strictly practice. (a) revised two regulations of the party need of in based on revised, the promulgation and implementation of January , to strengthen the construction of the contingent of leading cadre

19、s play an important role. But with the party to manage the party strictly administering the deepening, has not been able to fully meet the actual needs. Content is too complicated, eight prohibition, 52 are not allowed to hard to remember, and also difficult to put into practice; the second is conci

20、sely positive advocated by the lack of prohibited provisions excessive, no autonomy requirements; the third is banned terms and discipline law, both with the party discipline, disciplinary regulations repeat and Criminal law and other laws and regulations repeat; the fourth is to clean the theme is

21、not prominent, not for the existing problems, and is narrow, only needle of county-level leading cadres above. is in 1997 based on revision, in December the promulgation and implementation, to strengthen the construction of the party play very important role. Along with the development of the situat

22、ion, which many provisions have been unable to fully meet the comprehensive strictly administering the practice needs. One is Ji law, more than half of the provisions and criminal law and other countries laws and regulations Repetition; two is the political discipline regulations is not prominent, n

23、ot specific, for violation of the party constitution, damage the authority of Party Constitution of misconduct lack necessary and serious responsibility to pursue; third is the main discipline for the leading cadres, does not cover all Party members. Based on the above situation, need to and the two

24、 is likely to be more relevant regulations first amendment. By revising, really put the authority of Party discipline, the seriousness in the party tree and call up the majority of Party members and cadres of the party constitution of party compasses party consciousness. (II) two party regulations r

25、evision process the Central Committee of the Communist Party of China attaches great importance to two regulations revision . Xi Jinping, general books recorded in the Fifth Plenary Session of the eighth session of the Central Commission for Discipline Inspection, on the revised regulations made cle

26、ar instructions. According to the central deployment, the Central Commission for Discipline Inspection from under six months begin study two regulations revision. The Standing Committee of the Central Commission for Discipline Inspection 4 review revised. Comrade Wang Qishan 14 times held a special

27、meeting to study two regulations revision, amendment clarifies the direction, major issues of principle, path and target, respectively held a forum will listen to part of the province (area) secretary of the Party committee, Secretary of the Discipline Inspection Commission, part of the central mini

28、stries and state organs Department The first party committee is mainly responsible for people, views of experts and scholars and grassroots party organizations and Party members. Approved by the Central Committee of the Communist Party of China, on 7 September , the general office of the Central Com

29、mittee of the Party issued a notice to solicit the provinces (autonomous regions, municipalities) Party, the central ministries and commissions, state ministries and commissions of the Party (party), the General Political Department of the military, every 3 people organization of Party of two regula

30、tions revision opinion. Central Commission for Discipline Inspection of extensive solicitation of opinions, careful study, attracting, formed a revised sent reviewers. In October 8 and October 12, Central Committee Political Bureau Standing Committee and the Political Bureau of the Central Committee

31、 After consideration of the two regulations revised draft. On October 18, the Central Committee of the Communist Party of China formally issued two regulations. Can say, two laws amendment concentrated the wisdom of the whole party, embodies the party. Second, and revision of the basic principles of

32、 two party regulations revision work and implement the partys eighteen, ten eight plenary, the spirit of the Fourth Plenary Session of the Eleventh Central Committee and General Secretary Xi Jinping important instructions on the revised and , highlighting the ruling party characteristics, serious di

33、scipline, the discipline quite in front of the law, based on the current, a long-term, advance as a whole, with Bu Xiuding independent and . Main principle is: first, adhere to the party constitution to follow. The constitution about discipline and self-discipline required specific, awaken the party

34、 constitution of party compasses party consciousness, maintaining the authority of the constitution. General Secretary Xi Jinping pointed out that no rules, no side round. Party constitution is the fundamental law, the party must follow the general rules. In early held the eighth session of the Cent

35、ral Commission for Discipline Inspection Fifth Plenary Session of the 16th Central Committee, Xi Jinping again pointed out that constitution is the party must follow the general rules, but also the general rules. the revision of the and is Method in adhere to the regulations established for the purp

36、ose of combining rule of virtue is to adhere to the party constitution as a fundamental to follow, the constitution authority set up, wake up the party constitution and party rules the sense of discipline, the party constitution about discipline and self-discipline specific requirements. 4 second is

37、 to adhere to in accordance with the regulations governing the party and the party. The Party of rule of virtue de, mainly refers to the partys ideals and beliefs, excellent traditional style. The revised the closely linked to the self-discipline, insisting on the positive initiative, for all member

38、s, highlight the vital few, emphasized self-discipline, focusing on the morality, and the majority of Party members and the ideological and moral standards. The revised Ji method separately, Ji, Ji Yan to Method, as a negative list, emphasizing the heteronomy, focusing on vertical gauge. Is this one

39、 high and one low, a positive reaction, the strict party discipline and practice results transformation for the integration of the whole party to observe moral and discipline requirements, for the majority of Party members and cadres provides benchmarking and ruler. Third, insist on to. In view of t

40、he problems existing in the party at the present stage, the main problems of Party members and cadres in the aspect of self-discipline and abide by the discipline to make clearly defined, especially the partys eighteen years strict political discipline and political rules, organization and disciplin

41、e and to implement the central eight provisions of the spirit against the four winds and other requirements into Disciplinary provisions. Not one pace reachs the designated position, focusing on in line with reality, pragmatic and effective. After the revision of major changes, major changes in the

42、and modified and needs to grasp several key problems (a) adhere to according to regulations governing the party and party with morals in combination, for at the present stage, the leadership of the party members and cadres and Party members in existing main problems of self-discipline, put forward p

43、rinciples, requirements and specifications, showing Communists noble moral pursuit, reflected at all times and in all over the world ethics from high from low 5 common requirements. One is closely linked to the self-discipline, removal and no direct relation to the provisions of . the second is adhe

44、re to a positive advocate, eight prohibition 52 are not allowed to about the content of the negative list moved into synchronization amendment . Three is for all the party members, will apply object from the leadership of the party members and cadres to expand to all Party members, fully embodies th

45、e comprehensive strictly required. The fourth is prominent key minority, seize the leadership of the party members and cadres is the key, and put forward higher requirements than the ordinary Party members. Five is to simplify, and strive to achieve concise, easy to understand, easy to remember. The

46、 revised is the ruling Party since the first insists on a positive advocate forAll Party members and the self-discipline norms, moral declaration issued to all members of the party and the National Peoples solemn commitment. criterion of a clean and honest administration consists of 4 parts, 18, mor

47、e than 3600 words. After the revision of the , a total of eight, 281 words, including lead, specification and Party member cadre clean fingered self-discipline norms, etc. Part 3 members low-cost clean and self-discipline, the main contents can be summarized as four must eight code. Lead part, reite

48、rated on ideal and faith, fundamental purpose, the fine traditions and work style, noble sentiments, such as four must the principle of requirements, strong tone of self-discipline, The higher request for 6 and supervised tenet, the foothold in permanent Bao the partys advanced nature and purity, to

49、 reflect the revised standards requirements. Members of self-discipline norms around the party members how to correctly treat and deal with the public and private, cheap and rot thrifty and extravagance bitter music, put forward the four norms. Party leader cadre clean fingered self-discipline norms

50、 for the leadership of the party members and cadres of the vital few, around the clean politics, from civil servant of the color, the exercise of power, moral integrity, a good family tradition and other aspects of the leadership of the party members and cadres of the four norms to fully adapt to th

51、e strictly requirements, reflects the according to the regulations governing the law of recognition of deepening, the realization of the discipline construction and Jin Ju. is party a ruler, members of the basic line and follow. And the majority of Party members and cadres of Party organizations at

52、all levels should adhere to the bottom line of thinking, fear discipline, hold the bottom line, as a preventive measure, to keep the partys advanced nature and purity. 1, respect for the constitution, refinement and discipline. Revised from comprehensive comb physical constitution began, the party c

53、onstitution and other regulations of the Party of Party organizations and Party discipline requirements refinement, clearly defined in violation of the party constitution will be in accordance with regulations to give the corresponding disciplinary action. The original 10 categories of misconduct, i

54、ntegration specification for political discipline, discipline, honesty and discipline masses Ji Law and discipline and discipline and other six categories, the content of real return to Party discipline, for the majority of Party members and listed a negative list. 7 2, highlighting the political di

55、scipline and political rules. Regulations according to the stage of the discipline of outstanding performance, emphasizing political discipline and political rules, organization and discipline, in opposition to the partys leadership and the partys basic theory, basic line, basic program and basic ex

56、perience, the basic requirement of behavior made prescribed punishment, increase the cliques, against the organization such as violation of the provisions, to ensure that the central government decrees and the Party of centralized and unified. 3, adhere to strict discipline in the law and discipline

57、 In front, Ji separated. Revised adhere to the problem oriented, do Ji separated. Any national law existing content, will not repeat the provisions, the total removal of 79 and criminal law, repeat the content of the public security management punishment law, and other laws and regulations. In the g

58、eneral reiterated that party organizations and Party members must conscientiously accept the partys discipline, die van comply with national laws and regulations; at the same time, to investigate violations of Party members and even criminal behavior of Party discipline and responsibility, Regulatio

59、ns distinguish five different conditions, with special provisions were made provisions, so as to realize the connection of Party discipline and state law. 4, reflect Wind building and anti-corruption struggle of the latest achievements. the partys eighteen years implement the spirit of the central p

60、rovisions of the eight, against the requirements of the four winds and transformation for disciplinary provisions, reflecting the style construction is always on the road, not a gust of wind. In the fight against corruption out of new problems, increase the trading rights, the use of authority relat

61、ives profit and other disciplinary terms. Prominent discipline of the masses, the new against the interests of the masses and ignore the demands of the masses and other disciplinary terms and make provisions of the disposition and the destruction of the partys close ties with the masses. Discipline to protect the partys purpose. 8 of these regulations, a total of three series, Chapter 15, 178, more than 24000 words, after the

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