cryostar 离心深冷泵 安装指导课件

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1、1 InstallationCentrifugal Pumps2 INSTALLATION CENTRIFUGAL PUMPTypical installation arrangements.Piping layout (2 pumps on the same suction line).Suction line dimensions and geometry.Discharge line.Bypass line. Gas vent line (VPs).Nitrogen purging.Suction Filter.3On-site installation.main source of p

2、roblems!Consider and execute tank-piping-pump modules as one single system.Prevent and remove possible gaslock area in piping.Long piping long cooldown time higher risk for gas formation.Simplify P&ID study pipe and instrumentation layout in detail. (here less is better than more!)Do not forget filt

3、er in suction line. INSTALLATION CENTRIFUGAL PUMP4On-site installationmain source of problems! (contd)Install dry running protection (DPS or TSH) or low discharge pressure switch.Use a motor overload protection.Make sure the pipe-fitters follow the layout drawings exactly.Once the piping is done, no

4、body likes to make changes.Test the installation before applying insulation.Correct mistakes at once, it pays back in reliability. INSTALLATION CENTRIFUGAL PUMP5 INSTALLATION CENTRIFUGAL PUMP6 INSTALLATION CENTRIFUGAL PUMP7Suction lineFor the correct operation of a cryogenic pump, the liquid at the

5、suction porthas to be vapour free. To obtain this condition, the suction line has to be:As short as possible and well insulated.Pressure drop in the line should be as low as possible.Avoid sharp bends and gas traps .Dimension suction line for optimal liquid velocity.The pipe diameter should be selec

6、ted and designed for flow with an average velocity of approx. 2m/sec. If two pumps are connected to one tank outlet, the split of the line should be in ” Y “ shape.Branch valves to be as close as possible to the main line.No loads applied to the pump. INSTALLATION CENTRIFUGAL PUMP8Discharge lineDiam

7、eter adequate to avoid extreme pressure drop and same size as vaporizer (if applicable).Protected by safety valve. INSTALLATION CENTRIFUGAL PUMP9Gas vent lineGas vent lines are optional in centrifugal pump installations and depend on piping lengths and layout. INSTALLATION CENTRIFUGAL PUMP10Nitrogen

8、 purgingConnections for nitrogen purge are available on certain types of pumps.Nitrogen purge recommended to prevent humidity entering seal areas and gearbox.Continuous purge during cold stand-by recommended. INSTALLATION CENTRIFUGAL PUMP11Suction filtersThe typical diagram shows the pressure loss o

9、f a stainless steel filter.For O2 service, check if monel 400 is required or if stainless steel is accepted (lower cost).The available curves show the maximum pressure drop depending on filter size and on flow.FlexiblesWhen flexibles are included in Cryostars scope, the velocity must be always less

10、than 5m/s because of vibration problems and resonance. Take into consideration the data shown on the available data sheet for flexible sizes according to the flow.The flexible section is not an expansion joint.Flexibles are meant to stop vibrations and to compensate pipe misalignment. INSTALLATION CENTRIFUGAL PUMP12 INSTALLATION CENTRIFUGAL PUMP

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